Yamaha R15 2022, Service Manual

Page: 216 / 497

4-71
FRONT FORK
CHAS
5. Remove:
• Outer tube
a. Hold the front fork leg horizontally.
b. Securely clamp the fender bracket in a
vise with soft jaws.
c. Separate the outer tube from the inner
tube by pulling the outer tube forcefully but
carefully.
NOTICE
ECA19660
Excessive force will damage the bushings.
Damaged bushings must be replaced.
6. Remove:
(from inner tube)
• Inner tube bushing “1”
• Outer tube bushing “2”
• Washer “3”
• Oil seal “4”
• Oil seal clip “5”
• Dust seal “6”
7. Remove:
• Damper rod stopper bolt
TIP
Secure the front brake caliper bracket in a vise,
and then loosen the damper rod stopper with the
damper rod holder “1”.
8. Remove:
• Damper rod assembly along with damper
spring
• Spacer
CHECKING THE FRONT FORK LEG
(RIGHT)
Refer to “CHECKING THE FRONT FORK
LEGS” on page 4-66
ASSEMBLING THE FRONT FORK LEG
(RIGHT)
TIP
• When assembling the front fork leg, be sure to
replace the following parts:
– Inner tube bushing
– Outer tube bushing
– Oil seal
– Dust seal
– O-ring
– Oil seal clip
• Before assembling the front fork leg, make
sure all of the components are clean.
1. Lubricate:
• Inner tube’s outer surface
2. Install:
• Dust seal “1”
• Oil seal clip “2”
• Oil seal “3”
• Washer “4”
• Outer tube bushing “5”
• Inner tube bushing “6”
Front fork damper rod stopper
tool (Right leg)
YSST-779
(90890-01592)
Recommended oil
Yamaha Suspension Oil 01
New
New
New
New
New
New
BCWF8197E0.book Page 71 Thursday, November 18, 2021 9:18 AM