L-2
ENG
ENGINE ASSEMBLY AND ADJUSTMENTS
PISTON RING, PISTON AND CYLINDER
INSTALLATION
1. Install in following sequence
Expander Spacer (Oil Ring)
¿
Side Rails (Oil Ring)
À
2nd Ring
Á
Top Ring
Â
NOTE :
•
Make sure to install the Piston Rings so that
the GTP TOP1/GTP-TOP 2 marks are lo-
cated on the upper side of the 2nd Ring/Top
Ring
•
Lubricate the Piston and Piston Rings with
Engine Oil.
2. Install :
Piston
¿
Piston Pin
À
using piston pin tool
Piston Pin Circlip
Á
New
Piston Pin replacer tool
YSST - 207
ENGINE ASSEMBLY
1
3
HOW TO USE THIS MANUAL
MANUAL ORGANISATION
This manual consists of chapters for the main categories of subjects. (See Illustrated symbols)
1st title 1
: This is the Title of the Chapter with its symbol on the upper right corner of each page.
2nd title 2
: This title indicates the Section of the chapter and only appears on the first
page of each section. It is located in the centre of the page.
3rd title 3
: This title indicates a Subsection that is followed by step-by-step procedures
accompanied by corresponding illustrations.
EXPLODED DIAGRAMS
To help identify parts and clarify procedure steps, there are Exploded Diagrams at start of
each Removal and Disassembly section.
1. An easy-to-see Exploded Diagram
4
is provided for Disassembly and Assembly jobs.
2. Numbers
5
are given in the order of jobs in the exploded diagram. A number that is en-
closed by a circle indicates a part.
3. An explanation of jobs and notes are presented in an easy-to-read way by the use of Symbol
Marks
6
. The meaning of the Symbol Marks are given on the next page.
4. For jobs requiring more information, the step-by-step format supplements
7
are given in
addition to the exploded diagram.
4
2
5
7
6
