Yamaha FZS600'98, Service Manual

Page: 263 / 364

7-44
FRONT FORK
CHAS
CAUTION:
CAUTION:
3. Remove:
inner tube
a. Hold the front fork leg horizontally.
b. Securely clamp the brake caliper bracket
in a vise with soft jaws.
c. Separate the inner tube from the outer
tube by pulling the inner tube forcefully
but carefully.
Excessive force will damage the oil seal
and bushing. A damaged oil seal or
bushing must be replaced.
Avoid bottoming the inner tube into the
outer tube during the above procedure,
as the oil flow stopper will be damaged.
EB703401
CHECKING THE FRONT FORK LEGS
The following procedure applies to both of the
front fork legs.
1. Check:
inner tube 1
outer tube 2
Bends / damage / scratches Replace.
Do not attempt to straighten a bent inner
tube as this may dangerously weaken it.
2. Measure:
spring free length
a
Over the specified limit Replace.
Spring free length limit
319 mm
3. Check:
damper rod 1
Damage / wear Replace.
Obstruction Blow out all of the oil pas-
sages with compressed air.
oil flow stopper
Damage / wear
Replace.
The front fork leg has a built-in damper
adjusting rod and a very sophisticated
internal construction, which are partic-
ularly sensitive to foreign material.
When disassembling and assembling
the front fork leg, do not allow any for-
eign material to enter the front fork.