5-66
CRANKCASE
ENG
NOTE:
CAUTION:
NOTE:
Do not allow any sealant to come into contact
with the oil gallery or crankshaft journal bear-
ings. Do not apply sealant to within 2
X
3 mm of
the crankshaft journal bearings.
3. Install:
S
dowel pin
4. Set the shift drum assembly and transmis-
sion gears in the neutral position.
5. Install:
S
lower crankcase
1
(onto the upper crankcase
2
)
Before tightening the crankcase bolts, make
sure that the transmission gears shift cor-
rectly when the shift drum assembly is
turned by hand.
6. Install:
S
crankcase bolts
S
Lubricate the bolt threads with engine oil.
S
Install a washer on bolts
1
X
10
.
S
Seal bolt
18
S
Tighten the bolts in the tightening sequence
cast on the crankcase.
M8
85 mm (3.3 in) bolts:
1
X
7
,
10
M8
115 mm (4.5 in) bolts:
8
,
9
M8
65 mm (2.6 in) bolts:
11
,
12
M6
65 mm (2.6 in) bolts:
13
,
14
M6
55 mm (2.2 in) bolts:
15
,
22
X
26
M6
45 mm (1.8 in) bolts:
16
,
19
,
20
M6
65 mm (2.6 in) bolts:
17
,
27
M6
75 mm (3.0 in) bolt:
18
M6
100 mm (3.9 in) bolt:
21
Crankcase bolt
Bolt
1
X
10
1st: 12 Nm (1.2 m
S
kg, 8.7 ft
S
lb)
2nd: 25 Nm (2.5 m
S
kg, 18 ft
S
lb)
*3rd: 27 Nm (2.7 m
S
kg, 20 ft
S
lb)
Bolt
11
,
12
24 Nm (2.4 m
S
kg, 17 ft
S
lb)
Bolt
13
,
14
14 Nm (1.4 m
S
kg, 1.0 ft
S
lb)
Bolt
15
X
27
12 Nm (1.2 m
S
kg, 8.7 ft
S
lb)
* Loosen the bolts following the tightening order
and then tighten to specification torque.
Summary of Contents for FZ6-ST
Page 1: ...FZ6 ST 5VX 28197 11 SUPPLEMENTARY SERVICE MANUAL LIT 11616 18 43 FZ6 STC ...
Page 34: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Page 35: ......
Page 81: ...2 20 TIGHTENING TORQUES SPEC Cylinder head tightening sequence Crankcase tightening sequence ...
Page 86: ...2 25 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Oil cooler COOLING SYSTEM DIAGRAMS ...
Page 87: ...2 26 COOLING SYSTEM DIAGRAMS SPEC 1 Water pump 2 Oil cooler 3 Radiator ...
Page 88: ...2 27 COOLING SYSTEM DIAGRAMS SPEC 1 Oil cooler 2 Water pump ...
Page 89: ...2 28 COOLING SYSTEM DIAGRAMS SPEC 1 Radiator 2 Thermostat ...
Page 90: ...2 29 ENGINE OIL LUBRICATION CHART SPEC ENGINE OIL LUBRICATION CHART ...
Page 92: ...2 31 LUBRICATION DIAGRAMS SPEC 1 Oil pump 2 Exhaust camshaft 3 Intake camshaft 4 Oil strainer ...
Page 93: ...2 32 LUBRICATION DIAGRAMS SPEC 1 Oil cooler 2 Oil strainer 3 Oil level switch 4 Oil pump ...
Page 94: ...2 33 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Oil pump 3 Relief valve ...
Page 96: ...2 35 LUBRICATION DIAGRAMS SPEC 1 Main axle 2 Drive axle ...
Page 432: ...8 27 LIGHTING SYSTEM ELEC EAS00780 LIGHTING SYSTEM CIRCUIT DIAGRAM ...
Page 439: ...8 34 SIGNALING SYSTEM ELEC EAS00793 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 465: ...FZ6 SS FZ6 SSC WIRING DIAGRAM ...
Page 469: ......