Yamaha FJR1300R, Service Manual

Page: 14 / 572

CLUTCH .........................................................................................................5-44
CLUTCH COVER ....................................................................................5-44
CLUTCH ..................................................................................................5-45
REMOVING THE CLUTCH .....................................................................5-47
CHECKING THE FRICTION PLATES .....................................................5-48
CHECKING THE CLUTCH PLATES .......................................................5-49
CHECKING THE CLUTCH SPRING PLATE ...........................................5-49
CHECKING THE CLUTCH HOUSING ....................................................5-49
CHECKING THE CLUTCH BOSS ...........................................................5-50
CHECKING THE PRESSURE PLATE ....................................................5-50
CHECKING THE CLUTCH PUSH RODS................................................5-50
CHECKING THE PRIMARY DRIVEN GEAR...........................................5-50
INSTALLING THE CLUTCH ....................................................................5-51
SHIFT SHAFT ................................................................................................5-54
CHECKING THE SHIFT SHAFT .............................................................5-56
CHECKING THE STOPPER LEVER.......................................................5-56
INSTALLING THE SHIFT SHAFT ...........................................................5-56
OIL PAN AND OIL PUMP ..............................................................................5-58
OIL PUMP................................................................................................5-60
REMOVING THE OIL PAN ......................................................................5-61
CHECKING THE OIL PUMP ...................................................................5-61
CHECKING THE RELIEF VALVE ...........................................................5-62
CHECKING THE OIL DELIVERY PIPES ................................................5-62
CHECKING THE OIL STRAINER............................................................5-62
ASSEMBLING THE OIL PUMP ...............................................................5-62
INSTALLING THE OIL PUMP .................................................................5-63
INSTALLING THE OIL STRAINER..........................................................5-63
INSTALLING THE OIL PAN ....................................................................5-63
MIDDLE GEAR ..............................................................................................5-65
REMOVING THE MIDDLE GEAR ...........................................................5-69
DISASSEMBLING THE MIDDLE DRIVE SHAFT ASSEMBLY................5-70
DISASSEMBLING THE MIDDLE DRIVEN SHAFT ASSEMBLY .............5-70
CHECKING THE MIDDLE DRIVE SHAFT ASSEMBLY ..........................5-70
CHECKING THE MIDDLE DRIVEN SHAFT ASSEMBLY .......................5-71
ASSEMBLING THE MIDDLE DRIVE SHAFT ASSEMBLY......................5-71
ASSEMBLING THE MIDDLE DRIVEN SHAFT ASSEMBLY ...................5-71
INSTALLING THE MIDDLE DRIVE SHAFT ASSEMBLY ........................5-72
INSTALLING THE MIDDLE DRIVEN SHAFT ASSEMBLY .....................5-73
MEASURING THE MIDDLE GEAR BACKLASH .....................................5-74
ADJUSTING THE MIDDLE GEAR BACKLASH ......................................5-75
ALIGNING THE MIDDLE GEAR..............................................................5-78
CRANKCASE ................................................................................................5-81
DISASSEMBLING THE CRANKCASE ....................................................5-85
CHECKING THE CRANKCASE ..............................................................5-86
CHECKING THE BEARINGS AND OIL SEALS ......................................5-86
CHECKING THE TIMING CHAIN AND OIL PUMP DRIVE CHAIN .........5-87
ASSEMBLING THE CRANKCASE ..........................................................5-87