YFM660F(P) 2002 WIRING DIAGRAM
2WD
4WD
LOCK
ON
OFF
B
B
R
L
/
W L
/
B
R
/
B L
/
W
W
/
R
B
/
Y R
O
W
/
G
B
Sb
G
/
W W
/
B
G
/
R
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(GRAY)
(GRAY)
(BLACK)
(BLACK)
(BLACK)
R W
/
G
W
/
L W
/
R
W
/
G R
W
/
R W
/
G
L
/
G
L
/
B
L
/
R
Sb
R
/
Y
L
/
B
L
B
Y
G
L
/
G
L
/
B
L
/
R
Sb
L
B
Y
G
Br
L
/
B
Gy
Br
G
/
R
B
Gy
Br
G
/
R
B
Sb
W
L
/
W B
/
R W
/
L
G
/
L
Sb
L
/
W
B
/
R
W
/
L
W
G
/
L
L
/
Y
G
/
Y L
/
R W
/
R
W
/
B
R
/
W
P
L
Gy
W
Sb
L
/
R
L
/
W
W
/
R
(BLACK)
Br
G
/
Y
L
/
R
L
/
Y
W
/
B
W
/
R
W
W W
W
W W
B
R
W
W
W
(BLACK)
B
/
Y
B
L
B
B
L
O
B
O
B
G W
/
B
P
B
Br
Y
Br
Y
Br Y
B
B
L
/
R
B
/
Y
(DARK GRAY)
(GRAY)
(GRAY)
G
/
Y
B
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(BLACK)
Br
/
B
W
/
B
B
/
Y
B
/
R
W L
/
Y
B
/
L
L
/
Y W
B
G
/
R
R
/
G
B
G/R R/G
B
G Y
B
Y G
B
G Y
B
Y G
B
W
W
W
W
B
R
R
R
R
B
B
R
B
P
L
L
B
B
B
P
Y
Y
G
Y G
Y G
B
B
B
O
O
B
B
W
W
/
R
W
/
B
L
/
W
R
W
/
G
Y
/
B
R
/
B
B
/
Y
B
/
Y
G
/
W
G
/
W
L
/
W
L
/
B
Br/L
Br
/
L
Br
Br
Br
L
/
Y
W
B
B
B
B
Br
L
L
B
B
L
/
Y
G
/
R
B
/
R
G
/
W
Sb
WIRE HARNESS IGNITION COIL LEAD
C
WIRE HARNESS
B
WIRE HARNESS SUB-WIRE HARNESS
SUB-WIRE HARNESS
A
B
B
/
R
W
/
B
W
/
B
B
B
/
R
C
C
1
8
4
5
6
7
A
9
C
B
D
E
G H I J K L M
O
N
P
Q
R
a
]
`
f
3
[
Br
/
L
c
d
Br
/
L
Br
/
L
b
U
V
\
Z
L
/
B
R
/
B Br
/
B
Br
B
/
Y
Sb
L
/
B
R
/
B
Br
/
B
Br
B
/
Y
Sb
R
W
/
R
W
/
G
W
/
G
W
W
2
R
R
/
G
R
R
Br
Br
Br
/
L
R
Br
/
L
=
G
/
L
B
/
Y
L
/
R
Y
/
B
R
/
B
R
/
B
L
/
W
L
/
W
L
/
R
L
/
R
W
/
R
W
/
R
Sb
Sb
B
L
/
B
Sb
Br
B
T
k
S
X
Y
B
L
R/B
Br
/
L
Br
/
R
Br
/
R
Br
/
B
Br
/
R
Br
/
R
L
/
G
B
Br
/
R
Br
/
R
Br
/
B
B
L
/
G
W
Br
/
R Br
/
R
B
/
Y
B
L
/
R
G
/
R
Gy
Gy
L
/
G
(BLACK)
B
/
Y
Br
/
R
Br
/
R
L
/
R
B
(BLACK)
Y
/
B
L
/
R
Br
/
R
Gy
(BLACK)
(GRAY)
(GRAY)
(BLACK)
B
B
B
B
B
B
B
B
B
B
A
A
A
L
/
R
L
/
B
L
/
B
B
/
Y
B
/
Y
B
/
R
B
/
R
B
/
R
Br
/
B
Br
/
B
Br
/
B
W
/
B
W
/
B
W
/
B
L
/
B
Sb
Sb
Br
Br
Sb
Br
R
/
B
R
/
W
R
/
B R
/
W
R
/
G
B
/
R
W
/
B
R
/
W
W
/
L
W
/
L
W
/
L
G
/
R
G
/
Y
G
/
Y
G
/
L
W
e
e
h
g
R/Y
R/W
R/Y
R/B
L/B
R/W
R/W
i
j
Y
Br
B
Br
B
Y
PUSH
OFF
ON
B
B
B
R
P
Br
F
L
/
R
B
P
Br
W
B
/
R
Y
/
B
G
/
L
1
AC magneto
2
Rectifier/regulator
3
Main switch
4
Backup fuse
5
Battery
6
Main fuse
7
Starter relay
8
Starter motor
9
Reverse switch
0
CDI unit
A
Rear brake switch
B
Ignition coil
C
Spark plug
D
Speed sensor
E
Meter assembly
F
Multi-function meter
G
Differential gear lock indicator light
H
Coolant temperature indicator light
I
Reverse indicator light
J
Neutral indicator light
K
Park indicator light
L
High-range indicator light
M
Low-range indicator light
N
Gear position switch
O
Diode
P
Fuel sender
Q
Thermo switch 1
R
Circuit breaker (fan motor)
S
Thermo switch 2
T
Fan motor
U
Four-wheel drive
fuse
V
Four-wheel drive
relay 1
W
Four-wheel drive
relay 2
X
Four-wheel drive
relay 3
Y
On-command four-wheel drive switch and
differential gear lock switch
Z
Gear motor
[
Auxiliary DC jack fuse
\
Auxiliary DC jack
]
Ignition fuse
^
Headlight fuse
a
Handlebar switch (left)
b
Light switch
c
Engine stop switch
d
Start switch
e
Headlight
f
Signaling system fuse
g
Rear brake light switch
h
Front brake light switch
i
Tail/brake light
j
Horn switch
k
Horn
È
For Europe and Oceania
COLOR CODE
B ............Black
Br ...........Brown
G............Green
L.............Blue
O............Orange
P ............Pink
R ............Red
Sb ..........Sky blue
Gy ..........Gray
W ...........White
Y ............Yellow
B/R.........Black/Red
B/Y.........Black/Yellow
Br/B........Brown/Black
Br/L ........Brown/Blue
Br/R .......Brown/Red
G/L .........Green/Blue
G/R ........Green/Red
G/W........Green/White
G/Y.........Green/Yellow
L/B .........Blue/Black
L/G .........Blue/Green
L/R .........Blue/Red
L/W ........Blue/White
L/Y .........Blue/Yellow
R/B.........Red/Black
R/G ........Red/Green
R/W ....... Red/White
R/Y ........ Red/Yellow
W/B ....... White/Black
W/G....... White/Green
W/L ....... White/Blue
W/R ....... White/Red
Y/B ........ Yellow/Black
Summary of Contents for 5KM2-AE1
Page 1: ...YFM660F P 5KM2 AE1 SERVICEMANUAL 2002 ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 29: ......
Page 30: ...SPEC 2 ...
Page 32: ...SPEC ...
Page 43: ...2 11 SPEC MAINTENANCE SPECIFICATIONS Item Standard Cylinder head tightening sequence ...
Page 73: ...CHK ADJ 3 ...
Page 142: ...ENG 4 ...
Page 146: ...ENG ...
Page 244: ......
Page 245: ...COOL 5 ...
Page 247: ...COOL ...
Page 259: ......
Page 260: ...CARB 6 ...
Page 262: ...CARB ...
Page 270: ......
Page 271: ...DRIV 7 ...
Page 273: ...DRIV ...
Page 306: ...CHAS 8 ...
Page 363: ...ELEC 9 ...
Page 365: ... ELEC 2WD 4WD SELECTING SYSTEM 9 51 CIRCUIT DIAGRAM 9 51 TROUBLESHOOTING 9 52 ...
Page 421: ......
Page 422: ...TRBL SHTG 10 ...
Page 424: ...TRBL SHTG ...