4 - 21
ENG
CAMSHAFT AND CYLINDER HEAD
3.Measure:
●
Cylinder head warpage
Out of specification
→
Resurface.
*****************************************************
Measurement and resurfacing steps:
●
Place a straightedge and a feeler gauge
across the cylinder head.
●
Use a feeler gauge to measure the warpage.
●
If the warpage is out of specification, resur-
face the cylinder head.
●
Place a 400 ~ 600 grit wet sandpaper on the
surface plate, and resurface the head using
a figure-eight sanding pattern.
NOTE:
To ensure an even surface rotate the cylinder
head several times.
*****************************************************
Cylinder head warpage:
Less than 0.05 mm (0.002 in)
INSTALLING THE CAMSHAFT AND
CYLINDER HEAD
1.Install:
●
Cylinder head
●
Bolts (M9 : 1 ~ 6)
●
Bolt (M6 : 7)
NOTE:
●
Tighten the bolts in the proper sequence.
●
Follow the numerical order shown in the illus-
tration. Tighten the bolts in two stages.
T
R
.
.
38 Nm (3.8 m • kg, 27 ft • lb)
T
R
.
.
10 Nm (1.0 m • kg, 7.2 ft • lb)
Summary of Contents for 5KM2-AE1
Page 1: ...YFM660F P 5KM2 AE1 SERVICEMANUAL 2002 ...
Page 2: ......
Page 8: ......
Page 9: ...GEN INFO 1 ...
Page 11: ...GEN INFO ...
Page 29: ......
Page 30: ...SPEC 2 ...
Page 32: ...SPEC ...
Page 43: ...2 11 SPEC MAINTENANCE SPECIFICATIONS Item Standard Cylinder head tightening sequence ...
Page 73: ...CHK ADJ 3 ...
Page 142: ...ENG 4 ...
Page 146: ...ENG ...
Page 244: ......
Page 245: ...COOL 5 ...
Page 247: ...COOL ...
Page 259: ......
Page 260: ...CARB 6 ...
Page 262: ...CARB ...
Page 270: ......
Page 271: ...DRIV 7 ...
Page 273: ...DRIV ...
Page 306: ...CHAS 8 ...
Page 363: ...ELEC 9 ...
Page 365: ... ELEC 2WD 4WD SELECTING SYSTEM 9 51 CIRCUIT DIAGRAM 9 51 TROUBLESHOOTING 9 52 ...
Page 421: ......
Page 422: ...TRBL SHTG 10 ...
Page 424: ...TRBL SHTG ...