
CHASSIS
3-22
ECA4D3F005
Excessive chain slack will overload the
engine and other vital parts; keep the slack
within the specified limits.
e. If the chain slack cannot be adjusted,
replace the sprockets and drive chain as a
set.
f.
Tighten the rear axle pinch bolts.
TIP
• Tighten the rear axle pinch bolts in the
proper sequence as shown.
• The chain should be cleaned and lubricated
after every use of the vehicle.
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EAS21440
LUBRICATING THE DRIVE CHAIN
The drive chain consists of many interacting
parts. If the drive chain is not maintained prop-
erly, it will wear out quickly. Therefore, the drive
chain should be serviced, especially when the
vehicle is used in dusty areas.
This vehicle has a drive chain with small rub-
ber O-rings between each side plate. Steam
cleaning, high-pressure washing, certain sol-
vents, and the use of a coarse brush can dam-
age these O-rings. Therefore, use only
kerosene to clean the drive chain. Wipe the
drive chain dry and thoroughly lubricate it with
engine oil or chain lubricant that is suitable for
O-ring chains. Do not use any other lubricants
on the drive chain since they may contain sol-
vents that could damage the O-rings.
EAS29280
CHECKING THE STEERING SYSTEM
1. Place the vehicle on a level surface.
2. Check:
• Steering assembly bushings
Move the handlebar up and down, and
back and forth.
Excessive play
→
Replace the steering
stem bushings.
3. Check:
• Tie-rod ends “1”
Free play
→
Replace the tie-rod end.
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a. Turn the handlebar left until it stops.
b. Move the handlebar slightly to the right and
left.
c. Check for play in the tie-rod ends.
d. Turn the handlebar right until it stops.
e. Move the handlebar slightly to the left and
right.
f.
Check for play in the tie-rod ends.
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Rear axle pinch bolt
21 Nm (2.1 m·kg, 15 ft·lb)
Recommended lubricant
Engine oil or chain lubricant
suitable for O-ring chains
Summary of Contents for 2009 YFM25RY
Page 1: ...SERVICE MANUAL YFM25RY YFM25RSEY YFM25RSE2Y 4D3 28197 11 LIT 11616 22 09 2009 ...
Page 8: ......
Page 39: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 42: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS20410 LUBRICATION DIAGRAMS ...
Page 44: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 46: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 47: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil cooler 2 Oil hose 1 3 Oil hose 2 ...
Page 48: ...CABLE ROUTING 2 29 EAS20430 CABLE ROUTING ...
Page 50: ...CABLE ROUTING 2 31 ...
Page 52: ...CABLE ROUTING 2 33 ...
Page 54: ...CABLE ROUTING 2 35 ...
Page 56: ...CABLE ROUTING 2 37 ...
Page 58: ...CABLE ROUTING 2 39 ...
Page 60: ...CABLE ROUTING 2 41 ...
Page 62: ...CABLE ROUTING 2 43 ...
Page 65: ......
Page 143: ...HANDLEBAR 4 42 Throttle cable free play 2 0 4 0 mm 0 08 0 16 in ...
Page 162: ...CHAIN DRIVE 4 61 ...
Page 165: ......
Page 240: ...CARBURETOR 6 9 ...
Page 242: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27100 CIRCUIT DIAGRAM ...
Page 246: ...ELECTRIC STARTING SYSTEM 7 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 252: ...CHARGING SYSTEM 7 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 255: ...CHARGING SYSTEM 7 14 ...
Page 256: ...LIGHTING SYSTEM 7 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 260: ...SIGNALING SYSTEM 7 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 264: ...CARBURETOR HEATING SYSTEM 7 23 EAS27490 CARBURETOR HEATING SYSTEM EAS27500 CIRCUIT DIAGRAM ...
Page 267: ...CARBURETOR HEATING SYSTEM 7 26 ...
Page 268: ...ELECTRICAL COMPONENTS 7 27 EAS27972 ELECTRICAL COMPONENTS ...
Page 270: ...ELECTRICAL COMPONENTS 7 29 EAS27980 CHECKING THE SWITCHES ...
Page 284: ...ELECTRICAL COMPONENTS 7 43 ...
Page 291: ......
Page 292: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Page 293: ...WIRING DIAGRAM YFM25RY YFM25RSEY YFM25RSE2Y ...