
CAMSHAFT
5-7
EAS23770
REMOVING THE ROCKER ARMS AND
CAMSHAFT
1. Loosen:
• Locknut “1”
• Valve clearance adjusting screw “2”
2. Remove:
• Lock plate “3”
3. Remove:
• Camshaft “1”
• Bearing “2”
TIP
Screw 10 mm (0.396 in) bolt “3” into the
threaded end of the camshaft and then pull out
the camshaft.
4. Remove:
• Intake rocker arm shaft
• Exhaust rocker arm shaft
• Intake rocker arm
• Exhaust rocker arm
TIP
Remove the rocker arm shafts with the slide
hammer bolt “1” and weight “2”.
EAS23840
CHECKING THE CAMSHAFT
1. Check:
• Bearing
Damage/wear
→
Replace.
2. Check:
• Camshaft lobes
Blue discoloration/pitting/scratches
→
Replace the camshaft.
3. Measure:
• Camshaft lobe dimensions “a” and “b”
Out of specification
→
Replace the cam-
shaft.
Slide hammer bolt
90890-01083
Slide hammer bolt 6 mm
YU-01083-1
Weight
90890-01084
YU-01083-3
Camshaft lobe dimension limit
Intake “a”
36.890–36.990 mm (1.4524–
1.4563 in)
Limit
36.790 mm (1.4484 in)
Intake “b”
30.111–30.211 mm (1.1855–
1.1894 in)
Limit
30.011 mm (1.1815 in)
Exhaust “a”
36.891–36.991 mm (1.4524–
1.4563 in)
Limit
36.791 mm (1.4485 in)
Exhaust “b”
30.092–30.192 mm (1.1847–
1.1887 in)
Limit
29.992 mm (1.1808 in)
Summary of Contents for 2009 YFM25RY
Page 1: ...SERVICE MANUAL YFM25RY YFM25RSEY YFM25RSE2Y 4D3 28197 11 LIT 11616 22 09 2009 ...
Page 8: ......
Page 39: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 42: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS20410 LUBRICATION DIAGRAMS ...
Page 44: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 46: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 47: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil cooler 2 Oil hose 1 3 Oil hose 2 ...
Page 48: ...CABLE ROUTING 2 29 EAS20430 CABLE ROUTING ...
Page 50: ...CABLE ROUTING 2 31 ...
Page 52: ...CABLE ROUTING 2 33 ...
Page 54: ...CABLE ROUTING 2 35 ...
Page 56: ...CABLE ROUTING 2 37 ...
Page 58: ...CABLE ROUTING 2 39 ...
Page 60: ...CABLE ROUTING 2 41 ...
Page 62: ...CABLE ROUTING 2 43 ...
Page 65: ......
Page 143: ...HANDLEBAR 4 42 Throttle cable free play 2 0 4 0 mm 0 08 0 16 in ...
Page 162: ...CHAIN DRIVE 4 61 ...
Page 165: ......
Page 240: ...CARBURETOR 6 9 ...
Page 242: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27100 CIRCUIT DIAGRAM ...
Page 246: ...ELECTRIC STARTING SYSTEM 7 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 252: ...CHARGING SYSTEM 7 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 255: ...CHARGING SYSTEM 7 14 ...
Page 256: ...LIGHTING SYSTEM 7 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 260: ...SIGNALING SYSTEM 7 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 264: ...CARBURETOR HEATING SYSTEM 7 23 EAS27490 CARBURETOR HEATING SYSTEM EAS27500 CIRCUIT DIAGRAM ...
Page 267: ...CARBURETOR HEATING SYSTEM 7 26 ...
Page 268: ...ELECTRICAL COMPONENTS 7 27 EAS27972 ELECTRICAL COMPONENTS ...
Page 270: ...ELECTRICAL COMPONENTS 7 29 EAS27980 CHECKING THE SWITCHES ...
Page 284: ...ELECTRICAL COMPONENTS 7 43 ...
Page 291: ......
Page 292: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Page 293: ...WIRING DIAGRAM YFM25RY YFM25RSEY YFM25RSE2Y ...