Yamaha 2008 Raptor 250, Service Manual

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GENERAL MAINTENANCE AND LUBRICATION CHART
NO. ITEM
CHECK OR MAINTENANCE
JOB
Whichever
comes
first
INITIAL EVERY
month 1 3 6 6 12
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours 20 80 160 160 320
1 Air filter element • Clean and replace if necessary.
Every 20 ~ 40 hours (more often in wet or dusty
areas)
2 * Clutch • Check operation and adjust if necessary.
√ √ √ √
3 * Front brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct if
necessary.
√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
4 * Rear brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct if
necessary.
√ √ √ √ √
• Replace brake pads.
Whenever worn to the limit
5 * Brake hoses
• Check for cracks or other damage, and replace if neces-
sary.
√ √ √ √
• Replace.
Every 4 years
6 * Parking brake • Check operation and adjust if necessary.
√ √ √ √ √
7 * Wheels • Check runout and for damage, and replace if necessary.
√ √ √ √
8 * Tires
• Check tread depth and for damage, and replace if neces-
sary.
• Check air pressure and balance, and correct if necessary.
√ √ √ √
9 * Wheel hub bearings • Check for looseness or damage, and replace if necessary.
√ √ √ √
10 * Swingarm pivots
• Check operation and for excessive play, and replace bear-
ings if necessary.
• Lubricate with lithium-soap-based grease.
√ √ √
11 *
Upper and lower arm
pivots
• Lubricate with lithium-soap-based grease.
√ √ √
12 Drive chain
• Check chain slack and adjust if necessary.
• Check rear wheel alignment and correct if necessary.
• Clean and lubricate.
√ √ √ √ √
13 * Drive chain rollers • Check for wear and replace if necessary.
√ √ √
14 * Chassis fasteners
• Make sure that all nuts, bolts, and screws are properly
tightened.
√ √ √ √ √
15 *
Shock absorber assem-
blies • Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√ √ √
16 *
Rear suspension relay
arm and connecting
arm pivoting points
• Check operation and correct if necessary.
• Lubricate with lithium-soap-based grease.
√ √ √ √
17 * Steering shaft • Lubricate with lithium-soap-based grease.
√ √ √
18 * Steering system
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
√ √ √ √ √
19 * Engine mount
• Check for cracks or other damage, and replace if neces-
sary.
√ √ √
20 Engine oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
√ √ √ √
21 Engine oil filter element • Clean or replace if necessary.
√ √ √
22 *
Moving parts and
cables
• Lubricate.
√ √ √ √
23 *
Throttle lever housing
and cable
• Check operation and correct if necessary.
• Check throttle cable free play and adjust if necessary.
• Lubricate throttle lever housing and cable.
√ √ √ √ √
24 *
Front and rear brake
switches
• Check operation and correct if necessary.
√ √ √ √ √
25 * Lights and switches
• Check operation and correct if necessary.
• Adjust headlight beams.
√ √ √ √ √
GENERAL MAINTENANCE AND LUBRICATION CHART