Yamaha 2004 Rhino 660 YXR660FAS, Service Manual

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LUBRICATION POINTS AND LUBRICANT TYPES .................................... 2-23
ENGINE................................................................................................... 2-23
COOLANT FLOW DIAGRAMS ..................................................................... 2-24
OIL FLOW DIAGRAMS ................................................................................. 2-27
CABLE ROUTING ......................................................................................... 2-32
CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION .............................................................................................. 3-1
PERIODIC MAINTENANCE/LUBRICATION .................................................. 3-1
ENGINE ........................................................................................................... 3-3
ADJUSTING THE VALVE CLEARANCE .................................................. 3-3
ADJUSTING THE TIMING CHAIN ............................................................ 3-6
ADJUSTING THE IDLING SPEED............................................................ 3-6
ADJUSTING THE THROTTLE CABLE ..................................................... 3-7
ADJUSTING THE STARTER CABLE ....................................................... 3-8
CHECKING THE SPARK PLUG ............................................................... 3-9
CHECKING THE IGNITION TIMING....................................................... 3-10
MEASURING THE COMPRESSION PRESSURE .................................. 3-11
CHECKING THE ENGINE OIL LEVEL.................................................... 3-13
CHANGING THE ENGINE OIL ............................................................... 3-14
CLEANING THE AIR FILTER.................................................................. 3-16
CHECKING THE COOLANT LEVEL....................................................... 3-18
CHANGING THE COOLANT................................................................... 3-19
CHECKING THE COOLANT TEMPERATURE WARNING LIGHT ......... 3-23
CHECKING THE V-BELT........................................................................ 3-23
CLEANING THE SPARK ARRESTER .................................................... 3-25
CHASSIS ....................................................................................................... 3-26
ADJUSTING THE BRAKE PEDAL .......................................................... 3-26
ADJUSTING THE PARKING BRAKE...................................................... 3-27
CHECKING THE BRAKE FLUID LEVEL................................................. 3-28
CHECKING THE FRONT BRAKE PADS ................................................ 3-29
CHECKING THE REAR BRAKE PADS .................................................. 3-29
CHECKING THE BRAKE HOSES AND BRAKE PIPES ......................... 3-29
BLEEDING THE HYDRAULIC BRAKE SYSTEM ................................... 3-30
ADJUSTING THE SELECT LEVER SHIFT ROD.................................... 3-32
ADJUSTING THE BRAKE LIGHT SWITCH ............................................ 3-32
CHECKING THE FINAL GEAR OIL LEVEL ............................................ 3-33
CHANGING THE FINAL GEAR OIL........................................................ 3-34
CHECKING THE DIFFERENTIAL GEAR OIL ......................................... 3-34