Yamaha 2004 Rhino 660 YXR660FAS, Service Manual, Page: 264 / 421

7 - 13
DRIV
FRONT CONSTANT VELOCITY JOINTS, DIFFERENTIAL
GEAR AND DRIVE SHAFT
b. Connect two C size batteries to the gear
motor terminal
2
to operate the pinion gear
3
. Operate the pinion gear until the paint
mark
4
on the gear is aligned with the paint
mark
5
on the gear motor case.
CAUTION:
Do not use a 12 V battery to operate the
pinion gear.
c. Insert 8 mm bolts
6
into the gear motor
7
and use them as a guide to set the motor on
the differential gear assembly
8
so that the
shift fork sliding gear
9
does not move.
CAUTION:
If the position of the shift fork sliding gear
is moved, the position of the differential
gear and the indicator light display may dif-
fer, and the 2WD or differential lock mode
may not be activated.
d. Remove the 8 mm bolts, and then install the
motor with the gear motor bolts.
▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲▲▲
T
R
.
.
Gear motor bolts
13 Nm (1.3 m · kg, 9.4 ft · lb)
3. Install:
• universal joint yoke
• O-ring
• washer
• nut
Use a universal joint holder
1
.
NOTE:
Apply locking agent (LOCTITE
®
) to the nut
threads.
Universal joint holder
P/N. YM-04062, 90890-04062
T
R
.
.
62 Nm (6.2 m · kg, 45 ft · lb)