Yamaha 2004 Rhino 660 YXR660FAS, Service Manual

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CHK
ADJ
PERIODIC MAINTENANCE/LUBRICATION
* Since these items require special tools, data and technical skills have a Yamaha dealer perform the ser-
vice.
NOTE:
• Recommended brake fluid: DOT 4
• Brake fluid replacement:
• When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the
brake fluid level and add fluid as required.
• On the inner parts of the master cylinder and caliper, replace the oil seals every two years.
• Replace the brake hoses every four years, or if cracked or damaged.
Accelerator pedal* • Check operation and free play.
V-belt*
• Check operation.
• Check for wear, cracks, or damage.
Wheels*
• Check balance/damage/runout.
• Repair if necessary.
Wheel bearings*
• Check bearing assemblies for looseness/damage.
• Replace if damaged.
Front and rear
suspension* • Check operation and for leakage.
• Correct if necessary.
Steering system*
• Check operation and for looseness/Replace if damaged.
• Check toe-in/Adjust if necessary.
Rear upper and
lower knuckle piv-
ots*
• Lubricate with lithium-soap-based grease.
Drive shaft universal
joint*
• Lubricate with lithium-soap-based grease.
Engine mount*
• Check for cracks or damage.
• Check bolt tightness.
Front and rear axle
boots* • Check operation.
• Replace if damaged.
Stabilizer bushings* • Check for cracks or damage.
Fittings and fasten-
ers* • Check all chassis fittings and fasteners.
• Correct if necessary.
ITEM ROUTINE
Whichever
comes first
INITIAL EVERY
month 1 3 6 6 12
km
(mi)
320
(200)
1,200
(750)
2,400
(1,500)
2,400
(1,500)
4,800
(3,000)
hours 20 75 150 150 300
3