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PAGE 13

Aquavar IPC Start-Up Genie

CentriPro

NO FLOW POWER CALIBRATION INSTRUCTIONS

• Select Enable to being the No Flow Power Calibration Setup

• The first screen prompts to ensure the Sleep Frequency/Low Limit and 

Motor Frequency have been set. If these points are not set the No Flow Power 
Calibration will not operate properly.

• The next screen prompts to close all discharge valves and to press [Hand On] to 

begin the No Flow Power Calibration process. Doing this ensures the pump will 
operate at no flow/shutoff. If the pump does not operate at no flow during the 
setup, the calibration data will be invalid.

• The controller will now begin running the pump while monitoring the power. In the first two steps the pump 

is operated at 85% of maximum speed defined at Motor Speed High Limit [Hz] and the power to the pump 
is monitored and saved. The pump then operates at 50% of maximum speed and the power is monitored 
and saved. The no flow power curve is then constructed within the controller based on these 2 points using 
the affinity laws. The No Flow Power Calibration Set-up is now complete. The power data can be saved by 
pressing [OK] and then the down arrow. If any issues were encountered during the calibration process 
discard the data by pressing [Cancel] and repeat the calibration process.

• No Water/Loss of Prime Fault: No water/loss of prime fault protects the 

pump by turning off the pump when a high speed and low power condition is 
detected. 

• No Water/Loss of Prime Limit: This is the no flow power corresponding to High 

Speed. Controller scales this value based on the affinity laws to determine the 
no flow power at full speed. Set this value using the No Flow Power Calibration 
Setup (previous page).

• No Water/Loss of Prime Restart: No Water/Loss of Prime Restart function 

allows the controller to restart after a No Water/Loss of Prime fault is detected. 
If No is selected and a No Water/Loss of Prime fault is detected, the drive will 
require a manual reset to clear the fault. 

• No Water/Loss of Prime Restart Time: The No Water/Loss of Prime Restart 

Function allows the controller to restart after a No Water/Loss of Prime fault is 
detected. The Restart time is set by the parameter 13-12.3

CHAPTER 6: PUMP PROTECTION

 (continued)

Summary of Contents for CentriPro Aquavar

Page 1: ...AQUAVAR Intelligent Pump Controller START UP GENIE PROGRAMMING MANUAL PROGRAMMING MANUAL IM262R00...

Page 2: ...6 2 3 Duplex Control 7 2 4 Speed Control 8 2 5 Test Run Mode 8 Chapter 3 Feedback 9 Chapter 4 Setpoint 10 Chapter 5 Flow Compensation 10 Chapter 6 Pump Protection 11 Chapter 7 Digital Input 15 Chapter...

Page 3: ...cations Table 1 Setup Selection SETUP SELECTION 1 Motor 2 Application 3 Feedback Autoset 4 Setpoint 5 Flow Compensation 6 Pump Protection Setup 7 Digital Input 8 Relay and Analog Output Setup 9 Commun...

Page 4: ...tor nameplate data Motor Frequency Select the motor frequency from the motor nameplate data Motor Nominal Speed Enter the rated motor speed from the motor nameplate data Motor Current Enter the rated...

Page 5: ...ons APPLICATION TYPE Constant Pressure Pressure control using a pressure transducer or other external feedback device with analog signal Flow Control Flow control using a flow meter or other external...

Page 6: ...nalog signal CONTROL UNITS Select the appropriate control units for the application psi GPM ft etc RAMP TIME The Ramp Time is the time to transition from stop to full speed Fast 5s accelerate and 3s d...

Page 7: ...ncies too close together will cause frequent starts and stops of the lag pump LAG PUMP STOP FREQUENCY This parameter defines the speed to which system needs to drop before stopping the lag pump Settin...

Page 8: ...rrent set in par 6 10 6 12 TERMINAL 53 HIGH REFERENCE Enter the reference of feedback value that corresponds to the voltage or current set in par 6 11 6 13 MINIMUM SPEED REFERENCE Set the minimum spee...

Page 9: ...imum value programmed for that input AUTOSET For basic applications users are able to set motor information operation mode and Autoset the rest of the parameters With support for the most common contr...

Page 10: ...ive when DI 33 closed CHAPTER 5 FLOW COMPENSATION This setup allows configuration of up to 2 setpoints Flow Compensation Adjusts the setpoint based on speed flow to compensate for system head loss Is...

Page 11: ...llows the pump to stop when a no flow condition is detected A no flow condition means that the setpoint has been satisfied and the pump is running at the sleep frequency Minimum Sleep Frequency Enter...

Page 12: ...ion of the pump Typically a pump s power consumption will drop when the pump is run at no flow The graph shown below illustrates a typical pump power curve at the pump design flow and at no flow When...

Page 13: ...ng the affinity laws The No Flow Power Calibration Set up is now complete The power data can be saved by pressing OK and then the down arrow If any issues were encountered during the calibration proce...

Page 14: ...ll trigger the Under Pressure Function This value is set as a of Maximum Reference Feedback Under Pressure Difference Example Given Under Pressure Delay 10 seconds Under Pressure Difference 10 Setpoin...

Page 15: ...4 20mA 0 Torque Limit 4 16 Torque Limit Motor Mode 102 Feedback 200 200 to 200 of 20 14 Maximum Reference Feedb 0 20 mA 135 Torque 0 nom 4 20mA 0 Motor rated torque 103 Motor Current 0 Imax 0 Inverte...

Page 16: ...activate on Run Relay on Delay This is the delay time from when the relay function is triggered to when the relay transitions its state To modify the relay delay time first press OK and use the up an...

Page 17: ...the minimum delay time between receiving a request and transmitting a response This is used for overcoming modem turnaround delays Maximum Response Delay Specify the maximum permissible delay time be...

Page 18: ...asing this value optimizes polling for the token Control Timeout Time enter the maximum time expected to pass between the receptions of two consecutive telegrams If this time is exceeded it indicates...

Page 19: ...ther drive select Yes to copy setup to LCP then transfer LCP to another drive and select Copy from LCP in the Start Up Genie CHAPTER 11 COPY FROM LCP LOCAL CONTROL PANEL Allows all of the controlled p...

Page 20: ...tive solutions to meet our world s water needs Developing new technologies that will improve the way water is used conserved and re used in the future is central to our work We move treat analyze and...

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