XLT Ovens 1832 Installation & Operation Manual Download Page 4 | Manualshive

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Technical Support US: 888-443-2751

Technical Support INTL: 316-943-2751

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WARNING & SAFETY INFORMATION

Improper installation, adjustment, alteration, service or maintenance can cause

property damage, injury, or death. Read the installation, operating and mainte-

nance instructions thoroughly before installing, using, or servicing this equipment.

SAFETY DEPENDS ON YOU

DANGER

This appliance is for professional use by qualified personnel. This appliance

must be installed by qualified persons in  accordance with  the regulations in  force.
This appliance must be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of substances harmful to health in the room in which
it is installed.  This appliance needs an unobstructed flow of fresh air for satisfactory
operation & must be installed in a suitably ventilated room in accordance with cur-
rent regulations.  This appliance should be serviced by qualified personnel at least
every twelve (12) months or sooner if heavy use is expected.

CAUTION

Installation and repairs of all electrical appliances & ventilation exhaust hoods
should only be performed by a qualified professional who has read & understands
these instructions & is familiar with proper safety precautions. Read this manual
thoroughly before installing or servicing this equipment.

DANGER

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Summary of Contents for 1832

Page 1: ...the following XLT Gas Hood Versions Standard S E For use with the following XLT Gas Oven Versions Standard S H Current versions of this manual Technical Rough In Specifications Parts Service Manual Fire Suppression Installation Architectural Drawings a list of International Authorized Distributors are available at www xltovens com 2000887 Read This Manual Before Using This Appliance Original Instr...

Page 2: ...ration 38 Oven Operator Controls 39 Oven Cleaning 43 Oven Maintenance 48 Oven Troubleshooting 49 Hood Installation 51 Hood Description 52 Hood and Shroud Crate Dimensions 53 Hood Dimensions Weights 54 Recommended Exhaust Flow Rates 56 Hood Electrical Requirements 58 Hood Rough In Specifications 59 Hood Electrical Connections 60 Hood Assembly 68 Hood Connection 86 Hood Initial Start Up 88 Hood Oper...

Page 3: ...y hazardous situation that if not avoided will result in serious injury or death DANGER Indicates a potentially hazardous situation that if not avoided may result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING so be sure to observe th...

Page 4: ...with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which it is installed This appliance needs an unobstructed flow of fresh air for satisfactory operation must be installed in a suitably ventilated room in accordance with cur rent regulations This appliance should be serviced by qualified personnel at least every twel...

Page 5: ...er natural gas or liquid petroleum fuel as designated on the nameplate label located on the side of the unit This unit must be operated by the same voltage phase frequency of electrical power as des ignated on the nameplate label located on the side of the unit Minimum clearances must be maintained from combustible non combustible construction materials Follow all local codes when installing this ...

Page 6: ...t is to be im mediately reported to the carrier XLT and documented on the Bill of Lading The equipment must be installed and operated in accordance with the Installation and Operation Manual furnished with the unit This warranty shall not excuse the owner from properly maintaining the equipment in accordance with the Installation and Operation Manual furnished with the unit A copy of the Initial S...

Page 7: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 7 This page intentionally left blank ...

Page 8: ... Install Duct Cover or Valance above XLT Hood X Assembly of new ovens per XLT Installation Operation Manual X Base assembled and set in place X Ovens moved and stacked with proper lifting equipment X Peel all PVC X Assemble shrouds brackets to XLT Oven Hood X Connecting fuel to XLT products X X Install piping and drip legs X Weld ducting to XLT Hood X Check for leaks X Install flexible gas hoses X...

Page 9: ...ou will be proud to own To receive technical support for the oven or hood you purchased XLT has qualified cus tomer service personnel that can provide assistance on any type of XLT equipment problem you may experience Customer Service is available 24 7 365 at 888 443 2751 or visit www xltovens com NOTIFY CARRIER OF DAMAGE AT ONCE This document is the property of the owner of this equipment XLT Ove...

Page 10: ...com ponents and perforated crumb trays are available from XLT In addition moving equipment such as carts and lifting jacks are available to help install and move ovens Please contact XLT or your Authorized Distributor for more information OVEN DESCRIPTION The first two 2 digits of the model number after the dash represent the conveyor width and the last two digits indicate the bake chamber length ...

Page 11: ...16 943 2751 11 OVEN DESCRIPTION Control Box Sandwich Door Crumb Tray Front Panel Knob Front Panel Product Stop Conveyor Locking Swivel Caster Oven Lid Data Plate Control Box Lid Chain Guard Control Panel User Interface Manual Drawer Oven Control Conveyor Flap ...

Page 12: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 12 This page is intentionally left blank ...

Page 13: ...4 6 unless otherwise noted All weights in pounds kilograms unless otherwise noted X Y Z Z With Oven 85 3 4 31 3 4 17 1 4 73 3 4 2178 806 438 1873 115 3 4 31 3 4 17 1 4 73 3 4 2940 806 438 1873 115 3 4 31 3 4 17 1 4 84 3 4 2940 806 438 2153 115 3 4 31 3 4 17 1 4 73 3 4 2940 806 438 1873 Domestic WoodCrate Dimensions 4455 1B 3240 3255 3270 1B Oven Model Gas Oven ...

Page 14: ...8 858 389 963 437 966 438 SINGLE OVEN 3240 3255 3270 1B 4455 1B 32 40 61 5 6 78 2 9 75 1 4 43 32 607 813 1016 1570 1987 1911 1092 813 275 32 55 61 1 2 93 90 1 4 43 32 712 813 1397 1562 2362 2292 1092 813 323 44 55 73 1 2 93 90 1 4 43 32 817 1118 1397 1867 2362 2292 1092 813 371 32 70 61 1 2 108 108 1 4 43 32 820 813 1778 1562 2743 2750 1092 813 372 SINGLE OVEN A B C D E F G H J K OVEN WEIGHT 3240 ...

Page 15: ...16 1562 1988 1911 1594 813 1321 491 32 55 61 1 2 93 90 1 4 62 3 4 32 52 1276 813 1397 1562 2362 2292 1594 813 1321 579 44 55 73 1 2 93 90 1 4 62 3 4 44 52 1440 1118 1397 1867 2362 2292 1594 1118 1321 653 32 70 61 1 2 108 108 1 4 62 3 4 32 52 1451 813 1778 1562 2743 2750 1594 813 1321 658 4455 1B C 3255 N A N A J K OVEN WEIGHT 3240 N A N A D E F G H DOUBLE STACK A B 3270 1B N A N A N A N A CRATED W...

Page 16: ...16 1562 1988 1911 1727 432 940 1448 690 32 55 61 1 2 93 90 1 4 68 17 37 57 1795 813 1397 1562 2362 2292 1727 433 941 1448 814 44 55 73 1 2 93 90 1 4 68 17 37 57 2041 1118 1397 1867 2362 2292 1727 432 940 1448 926 32 70 61 1 2 108 108 1 4 68 17 37 57 2042 813 1778 1562 2743 2750 1727 433 941 1448 926 N A 3270 1B N A TRIPLE STACK A B C D E F G H J K OVEN WEIGHT 3240 4455 1B N A 3255 N A CRATED WEIGH...

Page 17: ...1988 1911 324 832 1340 1848 2134 997 32 55 61 1 2 93 90 1 4 12 3 4 33 53 73 84 2574 813 1397 1562 2362 2292 324 832 1340 1848 2134 1168 44 55 73 1 2 93 90 1 4 12 3 4 33 53 73 84 2875 1118 1397 1867 2362 2292 324 832 1340 1848 2134 1304 32 70 61 1 2 108 108 1 4 12 3 4 33 53 73 84 2921 813 1778 1562 2743 2750 324 832 1340 1848 2134 1325 QUAD OVEN A B H J K OVEN WEIGHT 3240 C D E F G 3255 3270 1B 445...

Page 18: ...I2ELL I3 I3B P 30 I3P 30 37 50 I3B 37 Inlet pressure mbar 20 20 20 25 25 20 25 28 30 37 50 28 30 37 50 30 37 50 37 Number of injectors Main burner opening size Ignition Inlet connection Fixed Electric Direct Spark Igniter BSP 3 4 male thread Both Domestic World Oven Gas Group 1 per burner Propane Gas Natural Gas Gas Oven Bypass Orifice Sizes Orifice Sizes in 0 074 0 046 Gas Types Natural Propane W...

Page 19: ...e FR X X X X Germany DE X X X X Greece GR X X X Hungary HU X X X X Iceland IS X Ireland IE X X X Italy IT X X Latvia LT X X X Lithuania LV X X X Luxembourg LU X X X X Malta MT X X Netherlands NL X X X X Norway NO X X Poland PL X X X Portugal PT X X X Romania RO X X Slovakia SK X X X X Slovenia SI X X X Spain ES X X X Sweden SE X X Switzerland CH X X X X Turkey TR X X X United Kingdom GB X X X Natu...

Page 20: ...23 1 2012 and NFPA 54 2012 National Fuel Gas Code section 9 6 7 5 A sediment trap shall be installed on the rear of the oven control box before the gas hose The sediment trap shall be a tee fitting with a capped nipple in the bottom outlet as illustrated Pg 20 and in accordance with ANSI Z223 1 2012 and NFPA 54 2012 National Fuel Gas Code section 9 6 7 6 The composition of gases varies greatly fro...

Page 21: ...talling with a flexible gas hose the installation must comply with either ANSI Z21 69 or CAN CGA 6 16 a disconnect device complying with either ANSI Z21 41 or CAN 6 9 The installation must conform with local building codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest version Natural Gas Installation Code CAN CGA B149 1 or the Liquid Petroleum Gas Installation...

Page 22: ...ding plug for your protec tion against shock hazard should be plugged into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug When installed the appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable ...

Page 23: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 23 This page is intentionally left blank ...

Page 24: ...mbustible or non combustible walls The motor cover is designed to pro vide the proper clearance to the back of the oven The minimum side clearances are 3in 76mm measured from the back of the oven and 6in 152mm from the end of the conveyor NOTE All dimensions in inches millimeters 1 4 6 unless otherwise noted NOTE All installations must conform to local building and mechanical codes It is required ...

Page 25: ...less otherwise noted NOTE Incoming gas line MUST go beside the oven on the control box side Acceptable Installation Unacceptable Installation Utilities must be easily accessible when the ovens are in the installed position Do not install utilities behind the ovens CAUTION 42 00 1067 48 00 1219 6 00 152 3 00 76 Electrical Supply Gas Manifold Electrical Panel ...

Page 26: ...e is frayed or shows signs of excessive wear and tear DO NOT USE until cable is replaced At a minimum replace the cable annually with wire rope that meets or exceeds the jack manufacturer s specifications Do not exceed the stated capacity of the jack DANGER These ovens are heavy can tip or fall causing bodily injury NEVER place any part of your body beneath any oven that is suspended by the liftin...

Page 27: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 27 OVEN ASSEMBLY Base Assembly Triple Stack Base Assembly Single Double Stack Base Assembly Quad Stack ...

Page 28: ...ort INTL 316 943 2751 28 OVEN ASSEMBLY The Lifting Pipe hole marked for the appropriate oven size must be installed closest to the control box NOTE 1 2 TIP Read and understand the next three 3 pages first They illustrate how to stack the ovens safely ...

Page 29: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 29 3 The folding leg of the tripod must be positioned outward from the oven NOTE OVEN ASSEMBLY ...

Page 30: ...pe properly and completely will result in damage injury or death from a falling oven Both jacks should be raised in unison otherwise they may bind and a dangerous situation will develop Do not put any part of yourself under the oven at any time The oven is top heavy Be careful 6 4 5 DANGER DANGER Stacking the Ovens OVEN ASSEMBLY ...

Page 31: ...BLY Removing Finger Clips 1 2 3 NOTE Finger clips for transportation purposes only Discard once removed Installing Sandwich Door Individuals with pacemakers or internal medical devices should not handle strong rare earth magnets These magnets are found in the sandwich door assembly WARNING ...

Page 32: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 32 OVEN ASSEMBLY Installing Accessories Conveyor Flap Control Box Plate ...

Page 33: ...rdless if used on a single double triple or quad configuration The clip should be installed in the lowest hole of the back wall on the control end of the lowest oven in the stack items 1 and 2 below The lag eye bolt must be installed into a structural member of a wall or the floor It is the owner s responsibility to ensure the restraint is installed correctly Upon completion of performing any serv...

Page 34: ...e existing holes to simplify installation and future service This design has been tested and approved to successfully comply with fire suppression codes It uses only two 2 nozzles per bake chamber and allows crumb trays chain guards and all other accessories to be easily removed The kit does not interfere with any operations or maintenance For detailed information regarding fire suppression see ma...

Page 35: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 35 OVEN FIRE SUPPRESSION ...

Page 36: ... well as when all ovens are operating The ventilation hood must capture all of the smoke from the oven After the exhaust fan has been adjusted to completely capture and contain the heat there needs to be a corresponding amount of make up air MUA introduced into the building to offset the amount of air volume being removed An air balance test can determine the proper amount of make up air flow rate...

Page 37: ... to XLT the warranty will not be honored Start up Procedure 1 Ensure that all ovens have been installed in accordance with the Installation Operation Manual and that all utilities are connected to the ovens in compliance with local building codes 2 Fill out Step 1 on the checklist with all information and print legibly 3 Place one 1 control box in service position and document incoming gas pressur...

Page 38: ...r temp Press ENTER to save 2 3 CAUTION Power Oven On Hold for 1 second Power Oven Off Hold for 1 second Press TIME button for three 3 seconds To ad just belt time use either the UP or DOWN arrow If split belt press the TIME button to change to other time Press ENTER to save Power Button XLT Logo Temperature Button TEMP Belt Speed Button TIME Menu Button Enter Button Up Down Arrows Temperature Adju...

Page 39: ... Fan Type Press ENTER to make changes and use arrows Up Down to adjust between On Off STD and VFD Press ENTER to accept and advance Split Belt Press ENTER to make changes and use arrows Up Down to adjust between No and Yes Press ENTER to accept and advance MC1 is for the front belt and MC2 is for the back belt Dual Burner Press ENTER to make changes and use arrows Up Down to adjust between No and ...

Page 40: ... ENTER to accept and advance The Oven can be reduced to 300 F The factory default is 350 F If the field tech reduced temp to 300 F the control will allow it and display Valve Change Reqd Main Fan Applies only when Main Fan Type is selected as On Off STD VFD units are 3 phase no monitoring by this control This screen display shows amp load on fan motor Belt Direction Press ENTER to make changes and...

Page 41: ...sired menu press ENTER The number should have a solid black box around it 5 To change to another menu selection press MENU and the solid black box will disappear and the number will start flashing 6 When the number is flashing pressing MENU will exit Menu Mode Change Menu Setting 1 To change a setting when the number is flashing go to desired preset and press ENTER and MENU for three 3 seconds 2 T...

Page 42: ...ort US 888 443 2751 Technical Support INTL 316 943 2751 42 OVEN OPERATOR CONTROLS Split Belt Conveyor Time Controls Fan Filter Large User Interface Circuit Breakers Oven Control Back Conveyor Belt Front Conveyor Belt ...

Page 43: ...anel and or electronic components Only use cleaners compatible with Lexan on the face of the conveyor control The most critical item to be cleaned is the filter on the fan The filter is held in place by the stainless steel fan guard filter mount and can be washed several times Regular cleaning of the fil ter is important to maintain air circulation within the control box Depending upon store condi...

Page 44: ...te move oven to original location 8 Connect restraint 9 Lock casters 10 Plug in electric cord 11 Plug in gas line 12 Turn manual gas valve on Oven must be cool and the electric cord unplugged before any cleaning or maintenance is done If the oven is to be removed from its installed location for cleaning or servicing the following procedure is to be followed DANGER CAUTION TIP Read and understand t...

Page 45: ...provide a grip location for removing the Front Panel OVEN CLEANING 5 4 Front Panels can weigh up to 60 lbs 28 kg Use caution when lifting CAUTION 6 Individuals with pacemakers or internal medical devices should not handle strong rare earth magnets These magnets are found in the sandwich door assembly WARNING ...

Page 46: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 46 OVEN CLEANING 9 8 7 ...

Page 47: ...8 443 2751 Technical Support INTL 316 943 2751 47 OVEN CLEANING DO NOT spray liquid cleaning agents in the slots and holes in the rear of control box underneath the control box or the main fan motor cover CAUTION 11 10 12 13 ...

Page 48: ...ample schedule is included OVEN MAINTENANCE Oven must be cool and the electric cord unplugged before any cleaning or mainte nance is performed DANGER Cleaning Empty Crumb Trays Wipe down Front Sides Top Wipe down Control Box Control Panel Clean or Replace Fan Filters Remove large debris from Conveyor Wipe down Motor Cover Clean Sandwich Window Remove debris from Finger Outers Remove debris from in...

Page 49: ... type Raw ingredient temperature frozen Quantity of toppings XLT ovens can be configured to cook a wide variety of food items This is accomplished by designing a finger group to control the baking characteristics Generally speaking most cook ing is a bottom up process The hot air from the bottom row of fingers has to go through the conveyor a distance of about 2 50 8mm heat the pan or screen and t...

Page 50: ... 5 Verify that oven is supplied with gas by disengaging and reengaging the quick disconnect fit ting on the gas hose 6 Check to see that the oven is fully assembled All of the fingers must be properly installed Incorrect or incomplete finger placement can cause a windy condition that can cause the burner not to light 7 Gas line size and pressure must be adequate to support total BTU requirements w...

Page 51: ...ormed an initial start up procedure 6 Location should minimize long and twisted duct runs and make efforts to have a straight clear path to the roof wall fan curb 7 All hood supporting structures must be strong enough to support the weight of the hood and shrouds Refer to the Hood Dimensions Weights page for weight 8 Maintain the proper clearances from combustible materials according to Internatio...

Page 52: ...ust fan All electric utilities for the hood and exhaust fan connect through the electrical box located on the front of main canopy The capacitive touch buttons are located on the Hood User Interface on the front of main canopy and interlock the function of the hood and ov en s There are relays that provide interlocks for equipment such as HVAC dampers and or ded icated MUA units and there is a opt...

Page 53: ...1838 132 1 4 27 72 3 8 3359 686 1838 xx70 HoodCrate Dimensions Z With Hood xx32 X Y xx55 Oven Model xx40 18xx 1 51 1 4 25 1 2 27 1 2 18xx 2 1302 648 699 66 1 4 25 1 2 27 1 2 1683 648 699 24xx 1 51 1 4 25 1 2 31 1 2 24xx 2 1302 648 800 66 1 4 25 1 2 31 1 2 1683 648 800 32xx 1 51 1 4 25 1 2 39 1 2 32xx 2 1302 648 1003 66 1 4 25 1 2 39 1 2 1683 648 1003 38xx 1 51 1 4 25 1 2 45 1 2 38xx 2 1302 648 115...

Page 54: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 54 HOOD DIMENSIONS WEIGHTS ALL DIMENSIONS ARE FROM FINISHED FLOOR ...

Page 55: ...6 48 3 8 96 5 8 32 40 37 5 8 685 640 660 661 373 304 333 1229 2454 813 1016 956 1 8 311 290 299 300 169 138 151 48 3 8 111 5 8 32 55 37 5 8 735 680 700 724 385 310 333 1229 2835 813 1397 956 333 308 318 328 175 141 151 48 3 8 126 5 8 32 70 37 5 8 760 705 737 782 391 304 328 1229 3216 813 1778 956 345 320 334 355 177 138 149 54 3 8 111 5 8 38 55 40 5 8 795 730 745 764 408 310 339 1381 2835 965 1397...

Page 56: ...compared to design specifications A final air balance report with any corrections of issues found in the report will help to insure that your building systems are functioning properly efficiently Refer to Oven Ventilation Requirements Guidelines NOTE All values are CFM M3 Min unless otherwise noted Figures represent TOTAL VOLUME measured at the duct Top Middle Bottom 500 500 500 500 14 16 14 16 14...

Page 57: ...TY measured at the Grease Filter Top Middle Bottom 187 5 187 5 93 75 93 75 57 15 57 15 28 58 28 58 187 5 187 5 93 75 93 75 57 15 57 15 28 58 28 58 189 75 241 5 155 25 181 125 57 84 73 61 47 32 55 21 189 75 241 5 155 25 181 125 57 84 73 61 47 32 55 21 187 5 187 5 93 75 93 75 57 15 57 15 28 58 28 58 189 75 241 5 155 25 181 125 57 84 73 61 47 32 55 21 287 25 365 625 235 125 274 3125 87 55 111 44 71 6...

Page 58: ...le frequency three phase power output for the ventilation exhaust fan Up to three 3 receptacles for ovens One 1 24 VDC fire alarm signal Relocation cord will physically connect into oven Outputs from Electrical Receptacles Outlets Do not connect to 3 Phase power 1 Phase Only CAUTION of Circuits Rating Purpose 1 208 240 VAC 1 Phase 60 Hz 6 Amp VFD Controller up to 3 120 VAC 1 Phase 60 Hz 20 Amp Ove...

Page 59: ...l structural members electrical fire suppression equipment shown for reference only Roof 1 2 All thread Supported by Unistrut 4 Locations Fire Suppression Service Panel Exhaust Fan Ceiling Joist Roof Top Unit RTU Welded Duct Drop Ceiling Fan Curb Electrical Service Panel Finished Floor Duct Wrap optional ...

Page 60: ...51 60 VFD Control Box HOOD ELECTRICAL CONNECTIONS VFD Control Box Cover removed Hood User Interface HUI Power Supply PS Circuit Breaker CB VFD Controller VFD Terminal Strips TS Fire Suppression Relay R1 Hood Machine Control HMC Time Delay Relay R2 Conduit Junction Box ...

Page 61: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 61 HOOD ELECTRICAL CONNECTIONS Non VFD Control Box Terminal Strip TS Conduit Junction Box Ground Bar ...

Page 62: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 62 Input Power to Ovens Standard 120V HOOD ELECTRICAL CONNECTIONS ...

Page 63: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 63 HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller Standard 230V 60Hz ...

Page 64: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 64 HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan Standard ...

Page 65: ...nical Support INTL 316 943 2751 65 HOOD ELECTRICAL CONNECTIONS Some wiring removed for clarity See schematic for details TS 1 TS 2 Supply from Breaker Panel 7 Amperes Maximum Neutral A1 A2 Power In Power Out MUA Unit Relay Customer Supplied ...

Page 66: ...IONS Some wiring removed for clarity See schematic for details TS 1 TS 2 Supply from Breaker Panel 7 Amperes Maximum Neutral A1 A2 Power In Power Out A1 A2 Power In Power Out A1 A2 Power In Power Out MUA Unit Relay Customer Supplied MUA Unit Relay Customer Supplied MUA Unit Relay Customer Supplied ...

Page 67: ... 888 443 2751 Technical Support INTL 316 943 2751 67 HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay Voltage Frequency NOTE Connect wires from the Junction Box to the Normally Open NO contacts in the Fire Suppression cabinet ...

Page 68: ...estraint 8 Lock casters 9 Plug in electric cord 10 Plug in gas line 11 Turn manual gas valve on 12 Follow normal lighting instructions Oven must be cool and the electric cord unplugged before hood assembly begins If the oven is to be removed from its installed location for hood assembly and installation the following procedure is to be followed DANGER CAUTION TIP Read and understand the next 19 pa...

Page 69: ...l Support US 888 443 2751 Technical Support INTL 316 943 2751 69 HOOD ASSEMBLY Prepare Ovens Remove Lid Screws Two 2 Only Prepare Ovens Control Box Closeout Bracket Conveyors have been removed for clarity NOTE ...

Page 70: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 70 Prepare Ovens Front Shroud Brackets HOOD ASSEMBLY Right Hand Side Left Hand Side ...

Page 71: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 71 HOOD ASSEMBLY Prepare Ovens Bottom Rail Bracket Prepare Ovens Control Box Side Closeout ...

Page 72: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 72 HOOD ASSEMBLY Prepare Ovens Rear Shroud Brackets ...

Page 73: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 73 HOOD ASSEMBLY Prepare Hood ...

Page 74: ...nical Support INTL 316 943 2751 74 HOOD ASSEMBLY Lifting Gear Setup XLT hoods can easily be moved and stacked with the proper lifting equipment The use of XLT approved lifting equipment is highly recommended Contact XLT for more information ...

Page 75: ...not be pinched should pass smoothly over the pulley on top of the pole assembly At a minimum replace the cable annually with wire rope that meets or exceeds the jack manufacturer s specifications Do not exceed the stated capacity of the jack DANGER Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage injury or death from a falling hood DANGER 1 2 ...

Page 76: ... 943 2751 76 Stacking Hood on the Ovens HOOD ASSEMBLY 3 Both jacks should be raised in unison otherwise they may bind and a dangerous situation will develop Do not put any part of yourself under the hood at any time The hood is top heavy Be careful DANGER 1 2 4 ...

Page 77: ...EMBLY 69 5 8 1768 All thread provided by others NOTE This measurement is from the finished floor to the bottom of the suspended hood Hood Must Be Suspended From Ceiling Joists DANGER Hang Hood From Ceiling Joists NOTE All dimensions in inches millimeters 1 4 6 unless otherwise noted ...

Page 78: ...upport US 888 443 2751 Technical Support INTL 316 943 2751 78 HOOD ASSEMBLY Install Grease Trays Light Bulbs Covers and Grease Filters 1 2 3 4 5 6 Filter Block Off to be over Grease Tray Grease Filters Grease Tray ...

Page 79: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 79 HOOD ASSEMBLY Install Shroud Hanging Brackets Parts Removed For Clarity NOTE ...

Page 80: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 80 HOOD ASSEMBLY Install Corner Posts ...

Page 81: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 81 Install Bottom Rails HOOD ASSEMBLY 1 2 ...

Page 82: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 82 HOOD ASSEMBLY Install Bottom Rails 20 3 4 528 16 1 4 413 3 NOTE All dimensions in inches millimeters 1 4 6 unless otherwise noted ...

Page 83: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 83 Install Control Box Upper Closeout HOOD ASSEMBLY 1 2 3 ...

Page 84: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 84 HOOD ASSEMBLY Install Shroud Panels Front and Ends 1 2 Install Conveyor Shelf ...

Page 85: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 85 HOOD ASSEMBLY Install Back Shroud Panel ...

Page 86: ...ed with three 3 switch relocation receptacles regardless of how many XLT ovens are installed For a single oven use Top location For a double stack use Top loca tion for upper oven and Bottom location for lower oven leaving Middle location open Insert and lock each oven control cord into the designated location on the bottom of the hood control box ...

Page 87: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 87 HOOD CONNECTION Connect Hood Relocation Cord Assembly 4 3 2 1 ...

Page 88: ...ized Distributor to initiate Warranty Policy If the Start Up Checklist is not filled out completely and returned to XLT the Warranty will not be honored Variable Frequency Drive Adjustments HOOD INITIAL START UP If you require either more or less air flow follow these steps Reference Hood User Interface image on next page 1 Press hold the LIGHTS and XLT LOGO buttons to enter into factory tech mode...

Page 89: ...if the XLT hood is installed ac cording to this manual 2 Turn on the lights by pressing the hood lights button on the HUI Bulbs not included with hood 3 When additional ovens are turned on via the HUI the VFD will automatically increase the ex haust fan speed 4 When shutting down the ovens turn the desired oven off by pressing the corresponding button on the HUI The make up air unit will shut off ...

Page 90: ... changes and use arrows Up Down to adjust ENTER to accept and advance Belt Width Press ENTER to make changes Use Up Down arrows to adjust ENTER to accept and advance Elapsed Time Elapsed time of total operating hours Elapsed time total cannot be reset Press Down arrow to advance Cooling Filter Elapsed time since Cooling Filter last cleaned Reset by customer or service tech after cleaning Press the...

Page 91: ...ENTER to accept and advance This feature can turn all ON or run individual ovens Manual VFD Press ENTER to highlight value use Up Down arrows to increase and decrease value ON to activate at selected speed ENTER to accept and advance This feature can run VFD at 5Hz steps from 0 65Hz Air Balance User to press ENTER to edit the value Default of 0Hz for the value Once the value is in Edit Mode flashi...

Page 92: ...inished floor to the installed drop ceiling height The valance kit screws directly to the XLT hood and does not require any structural support The plastic coating must be removed from all parts prior to installation XLT hood valance kits are available for different floor to ceiling heights Contact XLT or your designated representative for more information Valance Kit 8 ...

Page 93: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 93 Install Valance Brackets HOOD VALANCE KIT Install Front Back Panels 1 2 ...

Page 94: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 94 Install Corner Panels HOOD VALANCE KIT Install End Panels 3 4 ...

Page 95: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 95 HOOD DUCT WRAP KIT Optional Hood Duct Wrap Install Duct Wrap Brackets Install Duct Wrap Panels 1 2 3 ...

Page 96: ...less steel surfaces Areas with heavy buildup should be sprayed and allowed to soak for up to five 5 minutes prior to wiping clean Always wipe with the grain of the surface to maintain appearance Shroud Panels can weigh up to 60 lbs 27 kg Use caution when lifting DO NOT spray liquid cleaning agents in the hood electrical box located on front of upper portion or the User Interface Located on front l...

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Page 98: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 98 OVEN SCHEMATIC STANDARD 1 BOX 120 VAC LH ...

Page 99: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 99 OVEN SCHEMATIC STANDARD 1 BOX 120 VAC RH ...

Page 100: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 100 OVEN SCHEMATIC STD 2 BOX LHC 120 VAC LH ...

Page 101: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 101 OVEN SCHEMATIC STD 2 BOX LHC 120 VAC RH ...

Page 102: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 102 OVEN SCHEMATIC STD 2 BOX RHC 120 VAC LH ...

Page 103: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 103 OVEN SCHEMATIC STD 2 BOX RHC 120 VAC RH ...

Page 104: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 104 HOOD SCHEMATIC STANDARD W FS W VFD ...

Page 105: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 105 HOOD SCHEMATIC W OFS W OVFD ...

Page 106: ...16 CSA 1 8 2016 Standard for Gas Food Service Equipment 2 ANSI NSF 4 2014e Sanitation for Commercial Cooking Rethermalization Powered Hot Food Holding Transportation Equipment XLT Electric Ovens 1 ANSI UL197 CSA C22 2 Commercial Electric Appliances 2 ANSI NSF 4 2014e Sanitation for Commercial Cooking Rethermalization Powered Hot Food Holding Transportation Equipment CERTIFICATIONS ...

Page 107: ...ntrols for Commercial and Institutional Kitchens The noted certifications for XLT ovens and XLT Hood are performed and documented by Intertek Testing Services NA Inc 165 Main Street Cortland NY 13045 Intertek is a nationally and internationally certified testing and accreditation agency The certifications for Australia are administered and verified by the Australian Gas Association 2 Park Way PO B...

Page 108: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 108 This page is intentionally left blank ...

Page 109: ...ell Email List all gas appliances in store with gas requirements Oven 1 Btu Oven 2 Btu Oven 3 Btu Oven 4 Btu Water Heater Btu Furnace Btu Other Btu Total gas requirements for store Btu Regulator Capacity Btu Meter Capacity Btu Are all appliances operable Yes No Electrical Supply per oven Volts Amps Hz Phase NOTE Do not exceed 65 Hz on VFD settings Step 1 Fill out all information and print legibly ...

Page 110: ...ove finger clips steps 1 3 page 29 Check for proper installation and placement of return air end loss plates step 6 page 42 Right Burner High Bias _______________ Shutter Setting ________ Left Burner High Bias _______________ Shutter Setting ________ Right Burner High Bias _______________ Shutter Setting ________ Left Burner High Bias _______________ Shutter Setting ________ Right Burner High Bias...

Page 111: ...aust fan serial Rating of exhaust fan CFM Hood Size 1832 2440 3240 3255 3270 3855 3870 Contact Information Store Name Address City ____________________ State _____ Zip _______Phone Email ________________________________________Contact Person ___________________________________ HVAC Contractor Contact _______________________Address City ____________________ State _____ Zip _______Phone ____________...

Page 112: ...Technical Support US 888 443 2751 Technical Support INTL 316 943 2751 112 This page intentionally left blank ...

Page 113: ...N Exhaust Fan Roof Top Unit RTU Fan Curb Welded Duct Duct Wrapper Roof Drop Ceiling Ceiling Joist Fire Suppression Service Panel Electrical Service Panel XLT Hood Oven Finished Floor Valance Shroud Pull Station 1 2 All Thread Supported by Unistrut 4 Locations VFD Gas Manifold Conveyor Shelf Gas Hose ...

Page 114: ...XLT Ovens PO Box 9090 Wichita Kansas 67277 US 888 443 2751 FAX 316 943 2769 INTL 316 943 2751 WEB www xltovens com ...

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