xFyre 300A Installation & Operating Instructions Manual Download Page 57

(b) EXEMPTIONS: The following equipment is exempt from

248 CMR 5.08(2)(a)1 through 4:

1. The equipment listed in Chapter 10 entitled "Equipment

Not Required To Be Vented" in the most current edition of

NFPA 54 as adopted by the Board; and

2. Product Approved side wall horizontally vented gas fueled

equipment installed in a room or structure separate from the

dwelling, building or structure used in whole or in part for res-

idential purposes.

(c)  MANUFACTURER  REQUIREMENTS  -  GAS  EQUIP-

MENT  VENTING  SYSTEM  PROVIDED.  When  the

manufacturer  of  Product  Approved  side  wall  horizontally

vented gas equipment provides a venting system design or

venting system components with the equipment, the instruc-

tions  provided  by  the  manufacturer  for  installation  of  the

equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting sys-

tem design or the venting system components; and

2. A complete parts list for the venting system design or vent-

ing system.

(d)  MANUFACTURER  REQUIREMENTS  -  GAS  EQUIP-

MENT  VENTING  SYSTEM  NOT  PROVIDED.  When  the

manufacturer  of  a  Product Approved  side  wall  horizontally

vented gas fueled equipment does not provide the parts for

venting  the  flue  gases,  but  identifies  "special  venting  sys-

tems",  the  following  requirements  shall  be  satisfied  by  the

manufacturer:

1. The referenced "special venting system" instructions shall

be  included  with  the  appliance  or  equipment  installation

instructions; and

2. The "special venting systems" shall be Product Approved

by  the  Board,  and  the  instructions  for  that  system  shall

include a parts list and detailed installation instructions.

(e)  A  copy  of  all  installation  instructions  for  all  Product

Approved  side  wall  horizontally  vented  gas  fueled  equip-

ment,  all  venting  instructions,  all  parts  lists  for  venting

instructions,  and/or  all  venting  design  instructions  shall

remain with the appliance or equipment at the completion of

the installation.

GAS PRESSURE SUPERVISION

The  Commonwealth  of  Massachusetts  requires  listed  high

and low gas pressure switches (manual reset) for any model

with a maximum firing input greater than 1,000,000 Btu/Hr in

accordance with 248 CMR 7.04(11)(d).  

A gas  pressure  regulator  (field  supplied)  is  required  in  the

gas train ahead of the heater, for heaters having input rates

greater than 1,000,000 Btu/Hr, in accordance with 248 CMR

7.04 Figure 3B requirements.

The Commonwealth of Massachusetts requires compliance

with  regulation  248  CMR  4.00  and  5.00  for  installation  of

through – the – wall vented gas appliances as follows:

(a) For all side wall horizontally vented gas fueled equipment

installed  in  every  dwelling,  building  or  structure  used  in

whole  or  in  part  for  residential  purposes,  including  those

owned  or  operated  by  the  Commonwealth  and  where  the

side wall exhaust vent termination is less than seven (7) feet

above finished grade in the area of the venting, including but

not limited to decks and porches, the following requirements

shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS.

At the time of installation of the side wall horizontal vented

gas fueled equipment, the installing plumber or gasfitter shall

observe that a hard wired carbon monoxide detector with an

alarm  and  battery  back-up  is  installed  on  the  floor  level

where the gas equipment is to be installed. In addition, the

installing  plumber  or  gasfitter  shall  observe  that  a  battery

operated  or  hard  wired  carbon  monoxide  detector  with  an

alarm  is  installed  on  each  additional  level  of  the  dwelling,

building or structure served by the side wall horizontal vent-

ed gas fueled equipment. It shall be the responsibility of the

property owner to secure the services of qualified licensed

professionals  for  the  installation  of  hard  wired  carbon

monoxide detectors

a.  In  the  event  that  the  side  wall  horizontally  vented  gas

fueled equipment is installed in a crawl space or an attic, the

hard wired carbon monoxide detector with alarm and battery

back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can

not be met at the time of completion of installation, the owner

shall  have  a  period  of  thirty  (30)  days  to  comply  with  the

above  requirements;  provided,  however,  that  during  said

thirty (30) day period, a battery operated carbon monoxide

detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each

carbon  monoxide  detector  as  required  in  accordance  with

the  above  provisions  shall  comply  with  NFPA  720  and  be

ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. A metal or plastic identification plate shall be

permanently mounted to the exterior of the building at a min-

imum height of eight (8) feet above grade directly in line with

the  exhaust  vent  terminal  for  the  horizontally  vented  gas

fueled heating appliance or equipment. The sign shall read,

in print size no less than one-half (1/2) inch in size, "GAS

VENT  DIRECTLY  BELOW.  KEEP  CLEAR  OF  ALL

OBSTRUCTIONS".

4. INSPECTION. The state or local gas inspector of the side

wall  horizontally  vented  gas  fueled  equipment  shall  not

approve the installation unless, upon inspection, the inspec-

tor  observes  carbon  monoxide  detectors  and  signage

installed  in  accordance  with  the  provisions  of  248  CMR

5.08(2)(a)1 through 4.

Important Instructions for the Commonwealth of Massachusetts

57

Summary of Contents for 300A

Page 1: ...vapors and liquids or other combustible materials in the vicinity of this or any other appliance To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any applia...

Page 2: ...ge 17 Table J on page 18 Table L on page 19 Fig 22 on page 28 Termination on page 29 Fig 23 on page 30 Wiring Diagram on page 44 Table Y on page 47 Additions Table G on page 13 Warning on page 29 Ther...

Page 3: ...ons 21 Venting 25 Venting Installation Tips 28 Venting Configurations 28 Condensate Management 33 Outdoor Installation 34 Controls 34 Operating Instructions 37 WIRING DIAGRAM 44 START UP 45 Pre Start...

Page 4: ...WARNING CALIFORNIA PROPOSITION 65 This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING Risk of electrical shock More than o...

Page 5: ...k s standard war ranties Model Identification The model identification number and heater serial number are found on the heater rating plate located on the upper rear jacket panel The model number has...

Page 6: ...ig 2 Component Locations Top Fig 3 Component Locations Rear Model No MBTUH Input Water conn NPT Gas conn NPT Vent Size inches Max Min N P Flue Intake 300A 300 60 1 1 2 3 4 3 4 4 4 400A 399 80 2 1 1 4...

Page 7: ...water for use by individuals a thermostatically controlled mixing valve for reducing point of use water temperature is recommended to reduce the risk of scald injury Contact a licensed plumber or the...

Page 8: ...be located at least 18 in above the floor In addition the heater shall be installed such that the gas ignition system components are protected from water dripping spraying rain etc during appliance op...

Page 9: ...ll local codes NOTE Use of this boiler in construction areas where fine particulate matter such as concrete or dry wall dust is present may result in damage to the boiler that is not covered by the wa...

Page 10: ...ft 1 2m below or to side of opening 1 ft 30 cm above opening 3 ft 91 cm K Clearance to mechanical air supply inlet 3 ft 91 cm above if within 10 ft 3m horizontally 6 ft 1 83m L Clearance above paved...

Page 11: ...of the heater when the combustion air ducting kit is installed using three or four sheet metal screws not supplied equally positioned around the circumference of the duct The screws and duct connectio...

Page 12: ...be drawn from the air outside of the building the mechanical equip ment room must communicate directly with the outdoors Canadian Installations 14 000 BTUH 160 mm2 per kW in excess of 1 million BTUH T...

Page 13: ...valve Carefully fill the rest of the system making sure to eliminate any entrapped air by using high point vents Close feed valve Test at standard operating pressure for at least 24 hours 2 Make sure...

Page 14: ...70 34 19 H7 850A 80 40 53 17 46 12 41 10 39 80 40 20 Fig 6 Air Separation Expansion Tank Air Separation Expansion Tank All heaters should be equipped with a properly sized expansion tank and air separ...

Page 15: ...or heat is present The Boiler Pump P1 runs during any call for heat The Indirect DHW Pump P3 runs during an indirect call for heat with no off delay The Boiler Pump P1 and System Pump P2 delay off as...

Page 16: ...whenever the system is enabled The Boiler Pump is delayed off after the Tank Target temperature is achieved and as user defined in the ADJUST menu Domestic Hot Water When designing the water piping sy...

Page 17: ...21 9 WH7 400A 1630 1 2 39 21 0 19 4 WH7 500A 1630 1 2 48 20 7 19 8 WH7 700A 1634 1 69 36 0 19 3 WH7 850A 1634 1 69 36 0 23 4 WARNING Plumbing between the heater and tank in excess of 75 equivalent fee...

Page 18: ...e heater gas controls When connecting additional gas utilization equipment to the gas piping system the existing piping must be checked to determine if it has adequate capacity for the combined load T...

Page 19: ...6 220 310 795 850A 25 55 55 125 175 450 for pilot duty only XFyre heaters may power up to 2 pumps directly Install a circuit breaker sized sufficient ly for both the heater and the pump s An indirect...

Page 20: ...dicated circuit breaker should be provided and sized for the heater and all pumps powered through the heater 2 Turn off all power to the heater Verify that power has been turned off by testing with a...

Page 21: ...LARM CONTROL SENSOR WIRING HIGH VOLTAGE POWER AND PUMP WIRING LOCATION RATING PLATE SUGGESTED ROUTING OF SENSOR CONTROL WIRING Fig 14 Rear Wiring Location Fig 16 XFyre Single Heater Control PLATFORM I...

Page 22: ...to ensure nei ther of these terminals becomes connected to ground Wiring the Optional 0 10 Volt Building Control Signal 1 A signal from an energy management system may be connected to the XFyre boiler...

Page 23: ...voltage 120 volt or greater wiring Raypak recommends that the total maxi mum length of each set of communication bus cables not exceed 200 feet 3 Route the FT_BUS wires from the front along the top ra...

Page 24: ...Fig 16 This connection must be pro vided through dry contacts closure NOTE This dry contacts closure can come from a room thermostat or a remote relay No power of any kind should be applied to either...

Page 25: ...nsate The vent adapter kit supplied by Raypak includes a higher temperature rated vent limit Vent installation shall be in accordance with Part 7 Venting of Equipment of the NFGC ANSI Z223 1 NFPA 54 S...

Page 26: ...area where condensate or vapor could create a nuisance or hazard or could be detrimen tal to the operation of regulators relief valves or other equipment 6 Locate and guard vent termination to preven...

Page 27: ...tion Code A vent shall not terminate 1 Directly above a paved sidewalk or driveway which is located between two single family dwell ings and serves both dwellings 2 Less than 7 ft 2 13 m above a paved...

Page 28: ...ract 10 ft per elbow Max 4 elbows Only Centrotherm polypropylene is approved for the XFyre product 8 OR LESS Fig 22 Vertical Venting Model No Certified Vent Material Vent and Intake Air Vent Size in V...

Page 29: ...moval of an existing boiler the follow ing steps shall be followed with each appliance remaining connected to the common venting system placed in operation while the other appliances remain ing connec...

Page 30: ...Category IV Note Heaters rotated to show venting connections An extractor is required for this configuration Fig 24 Horizontal Through the Wall Venting Refer to Table F and local codes Fig 25 Horizon...

Page 31: ...mum of 4 elbows each on the air intake and vent The vent cap is not considered in the overall length of the venting system The vent must be installed to prevent flue gas leakage Care must be taken dur...

Page 32: ...h per foot of hori zontal run to the vent terminal Termination The vent cap MUST be installed on the exterior of the building The vent cap cannot be installed in a well or below grade The vent cap mus...

Page 33: ...ge to the drainage system and to meet local code requirements Vent pipe condensate drains are also required for installation of the XFyre Follow vent manufacturer instructions for location of condensa...

Page 34: ...ventilation air Keep area clear and free of combustible and flammable materials 3 Do not locate adjacent to any window door walk way or gravity air intake The vent must be located a minimum of 4 ft ho...

Page 35: ...perature device as standard and it may have an additional optional adjustable manual reset high temperature device Standard The fixed setting manual reset high limit is built into the PIM it utilizes...

Page 36: ...evel drops below the level of the sensing probe A 5 second time delay pre vents premature lockout due to temporary conditions such as power fluctuations or air pockets Fig 31 Flow Switch Fig 32 Flue T...

Page 37: ...to prevent the operation of the boiler when a significant amount of air flow is blocked at the vent The switch is located at the left rear of the unit Fig 35 Blocked Vent Switch 37 Thermal Fuse The he...

Page 38: ...ary follow Adjusting The XFyre Setpoint in this section 3 On the initial start up of units with gas pressure switches the control user interface will display GAS PRESS This is a low gas pressure switc...

Page 39: ...ature 192 F TARGET MIN H 1 2 3 OFF 50 F to 190 F Minimum target boiler temperature 50 F TARGET DIFF H 1 2 3 2 F to 42 F Differential for target boiler temperature 10 F DHW SENSOR H 1 2 3 OFF ON Select...

Page 40: ...High Limit Offset OPERATOR All Operator Limit Potentiometer PIM AUTO DIFF H 1 2 3 Current auto differential PUMP PREPt All Duration of pump prepurge BLOW PREPt All Duration of blower prepurge BLOW PRE...

Page 41: ...st boiler outlet temperature Press UP DOWN for 1 sec to clear INLET HI All Records the highest boiler inlet temperature Press UP DOWN for 1 sec to clear INLET LO All Records the lowest boiler outlet t...

Page 42: ...he outdoor temperature drops the tempera ture of the heating water will increase one degree With the VERSA both ends of the slope are adjustable It is factory set at 70 F water temperature Boil START...

Page 43: ...at loss calculations for the building Boiler Design Boil DESIGN The Boil DESIGN temperature is the water temperature required to heat the boiler zones when the outdoor air is as cold as the OUT DESIGN...

Page 44: ...WIRING DIAGRAM 44...

Page 45: ...cannot reach your gas supplier call the fire department Use only your hand to close the gas supply shut off valve outside the heater Never use tools If the knob will not turn by hand do not try to re...

Page 46: ...d supplied on the 700A and 850A 4 Attach a 12 scale manometer to the downstream fitting on the gas manifold Measure point B in Fig 41 field supplied on the 700A and 850A 5 Attach a 12 scale manometer...

Page 47: ...pen Look into the sight glass located at the bottom of the front panel to check igniter opera tion 3 The boiler ignites at 3000 RPM as indicated on the LCD display of the user interface 4 This boiler...

Page 48: ...ite after pre purge time delay 8 Check to see that the high limit control is set above the design temperature requirements of the system For multiple zones Check to make sure the flow is adjusted as r...

Page 49: ...ide front panel on boiler OPERATION Lighting Instructions 1 Before lighting make sure you have read all of the safety information in this manual 2 Set the thermostat to the lowest setting 3 Turn off a...

Page 50: ...Item Description and Troubleshooting OUTLET SEN Check the outlet water sensor and its wiring LIMIT SEN Check the high limit sensor and its wiring INLET SEN Check the inlet sensor and its wiring GAS P...

Page 51: ...n Lockout Fault Check the gas supply See table for more information 4 flashes N A N A 5 flashes Low Voltage Fault Check the 24 VAC input voltage The voltage must be above 18 0 VAC 6 flashes N A N A 7...

Page 52: ...hould be no resistance Fig 43 Direct Spark Igniter Water Sensor Outdoor Sensor Water Temperature F Resistance ohms 32 32550 41 25340 50 19870 59 15700 68 12490 77 10000 86 8059 95 6535 104 5330 113 43...

Page 53: ...ate drain is inspected and ensure that condensate is being directed to appropriate con densate management system or drain as required by local codes 3 Check that area is free from combustible materi a...

Page 54: ...r 4 Conduct a combustion test at high and low fire Carbon dioxide should be 8 5 to 9 0 at full fire for natural gas and between 9 5 to 10 0 for propane gas Carbon monoxide should be 150 ppm 5 Check va...

Page 55: ...fol low the precautions listed for working with ceramic fibers 4 Spray the coils with clear water making sure to con fine the spray to the area being cleaned DO NOT get the back ceramic wall of the u...

Page 56: ...y however choose to use outside combustion air for one or more of these reasons 1 Installation is in an area containing contaminants listed below which will induce acidic condensation 2 You want to re...

Page 57: ...l horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and...

Page 58: ...ntamination of combustion air or use of chemical additives to water PARTS REPLACEMENT Under this Warranty Raypak will furnish a replacement for any failed part The failed part must first be returned t...

Page 59: ...____________ Stack Height _______ Low Water Cutoff _______________Test Category _________ sketch vent on reverse side Number of Tanks and Size Qty____ _______Gallons Vent Material __________________ P...

Page 60: ...60 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 Litho in U S A...

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