Xerox WorkCentre 3215 Page 65 Service Manual Download

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June 2014

4-1

Xerox® WorkCentre® 3215/3225 Multifunction Printer Service Manual

Repairs

4 Repairs

REP 1.1 Front Cover and Manual Feed Cover ...............................................................

4-3

REP 1.2 Left and Right Side Covers ...............................................................................

4-5

REP 1.3 Middle Covers...................................................................................................

4-6

REP 1.4 Rear Cover .......................................................................................................

4-8

REP 1.5 Control Panel PWB ...........................................................................................

4-9

REP 1.6 HVPS (High Voltage Power Supply) ................................................................

4-11

REP 1.7 LVPS (Low Voltage Power Supply) ..................................................................

4-12

REP 1.8 Main PWB.........................................................................................................

4-13

REP 1.9 Drive Motor .......................................................................................................

4-14

REP 1.10 Main Drive Unit ...............................................................................................

4-19

REP 1.11 LSU and Cables..............................................................................................

4-21

REP 1.12 Retard Roll ......................................................................................................

4-22

REP 1.13 Feed and Registration Clutches / Joint PWB..................................................

4-23

REP 1.14 Paper Feed Sensors PWB and Actuators ......................................................

4-24

REP 1.15 Feed and Forward Roll Assembly...................................................................

4-26

REP 1.16 Transfer Roll ...................................................................................................

4-28

REP 1.17 Fuser Module ..................................................................................................

4-29

REP 1.18 Duplex Paper Guide .......................................................................................

4-30

REP 1.19 Exit Sensor .....................................................................................................

4-31

REP 1.20 Output Tray Full Sensor..................................................................................

4-32

REP 1.21 FAX PWB........................................................................................................

4-33

REP 1.22 Automatic Document Feeder (ADF) ...............................................................

4-34

REP 1.23 ADF Hinges ....................................................................................................

4-35

REP 1.24 ADF Feed Rolls Assembly..............................................................................

4-36

REP 1.25 ADF Drive Motor .............................................................................................

4-37

REP 1.26 Scanner Assembly..........................................................................................

4-38

REP 1.27 Scanner Drive Motor .......................................................................................

4-39

REP 1.28 ADF / Scanner Assembly................................................................................

4-40

REP 1.29 Exit Roll and Bushings....................................................................................

4-41

REP 1.30 Feed Idler Gear...............................................................................................

4-42

REP 1.31 Paper Drive Roll..............................................................................................

4-43

REP 1.32 Manual Paper Tray .........................................................................................

4-47

REP 1.33 WNPC (WiFi) PWB .........................................................................................

4-48

REP 1.34 Registration Roll .............................................................................................

4-49

REP 1.35 ADF Feed Separation Pad..............................................................................

4-57

REP 1.36 Manual Feed Cover ........................................................................................

4-59

Summary of Contents for WorkCentre 3215

Page 1: ...Xerox WorkCentre 3215 3225 Service Manual 702P02832 June 2014 Initial Issue ...

Page 2: ......

Page 3: ...s regarding customer or third party provided service While Xerox has tried to make the documentation accurate Xerox will have no liability arising out of any inaccuracies or omissions WARNING This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions documentation may cause inter ference to radio communications It has been...

Page 4: ...June 2014 2 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Section Name ...

Page 5: ...ction Introduction About This Manual iii How to Use this Manual iv Service Safety Summary v Reference Symbology vi Voltage Specifications vii Health and Safety Incident Reporting viii Regulatory Specifications ix Translation of Warnings x Tag Usage xi WorkCentre 3215 3225 Overview xii ...

Page 6: ...June 2014 ii Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Introduction ...

Page 7: ...ples Section 4 Repairs and Adjustments This section contains the Adjustment and Repair procedures Repairs include procedures for removal and replacement of parts which have the following special conditions When there is a personnel or machine safety issue When removal or replacement cannot be determined from the exploded view of the Parts List When there is a cleaning or a lubricating activity ass...

Page 8: ...e parts list description or other reference is unique amongst different configu rations of the machine the appropriate configuration designator is indicated Any artwork is also specific NOTE This manual services all configurations of the machine Ignore references to options not installed on the machine Warnings Cautions and Notes WARNING A warning is used whenever an operating or maintenance proce...

Page 9: ...epresentative for details Maintenance Safety Do not attempt any maintenance procedure that is not specifically described in the docu mentation supplied with the printer Do not use aerosol cleaners The use of supplies that are not approved may cause poor performance and could create a hazardous condition Do not burn any consumables or routine maintenance items For information on Xerox supplies recy...

Page 10: ...ents travel when the machine is closed and operat ing Use caution when reaching in the machine ESD Certain components in this product are susceptible to damage from Electrostatic Discharge Observe all ESD procedures to avoid component damage The following reference symbols are used throughout the Xerox WorkCentre 3215 3225 Service Documentation 1 Flag This symbol indicates a reference point into a...

Page 11: ...ome other point is referenced in a diagnostic procedure unresolved DC Voltage Measurements in RAPs The RAPs have been designed so that when it is required to use the DMM to measure a DC voltage the first test point listed is the location for the red meter lead and the second test point is the location for the black meter lead For example the following statement may be found in a RAP There is 5 VDC...

Page 12: ...Mexico Latin American North and Latin American South Phone Xerox EH S at 1 800 828 6571 Electronic mail Xerox EH S at USA XEROX EHS xerox com Fax Xerox EH S at 1 585 216 8817 intelnet 8 219 68817 For incidents in Europe and Developing Markets East Middle East Africa India China and Hong Kong Phone Xerox EH S at 44 0 1707 353434 intelnet 8 668 3434 Electronic mail Xerox EH S at EH S Europe xerox co...

Page 13: ... by turning the equipment Off and On the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiver Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio television technician f...

Page 14: ...eguridad cuando elimine el módulo Consulte el GP 16 El módulo es pesado WARNING Follow the service procedure exactly as written Use of controls or adjustments other than those specified in this manual may result in an exposure to invisible laser radia tion During servicing the invisible laser radiation can cause eye damage if looked at directly DANGER Les procédures de dépannage doivent être suivi...

Page 15: ...ialien und Komponenten anderer Hersteller setzt möglicherweise das Sicherheitszertifikat außer Kraft AVISO Utilice solo los materiales y componentes Xerox Este producto dispone de un certificado de seguridad si se utilizan los materiales y componentes Xerox Este certifi cado de seguridad no será válido si se utilizan materiales y componentes que no sean de Xerox WARNING Do not touch the fuser whil...

Page 16: ...ocument Feeder Standard Standard Standard Paper Tray 250 Sheets Standard Standard Standard Manual Feed Slot 1 sheet Standard Standard Standard Output Tray 120 Sheets Standard Standard Standard AirPrint Standard Standard Not Applicable Google Cloud Print Standard Standard Not Applicable Network Printing Standard Standard Standard Copy Standard Standard Standard Scan Standard Standard Standard Fax S...

Page 17: ...ervice Call Procedures 1 Service Call Procedures Call Flow Service Call Overview 1 3 Safety Precautions 1 3 SCP 01 Introduction to Service Call Procedures 1 4 SCP 02 Initial Actions 1 4 SCP 03 Corrective Actions 1 5 SCP 04 Final Actions 1 5 System Subsystem Maintenance HFSI s 1 6 ...

Page 18: ...June 2014 1 2 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Service Call Procedures ...

Page 19: ...tructed in the troubleshooting procedure 4 Correct the problem Use the Parts List to locate part numbers Use the Repair Procedures to replace parts 5 Final Actions Test the printer to verify that the problem has been corrected and that there are no additional problems Diagnostic Mode The WorkCentre 3215 3225 has built in diagnostics to test components display status and some NVM access The diagnos...

Page 20: ...rpose The purpose of the Initial Actions is to help organize the service call Customer input machine observations and print samples are all used to gather information about the condition of the system Gather a list of symptoms error codes or other information concerning the problem that the customer may provide This information may help identify and correct intermittent or unusual problems During ...

Page 21: ...ated fault codes that have the same or nearly the same time stamp as the primary fault code Troubleshoot fault codes with the lowest chain number first 2 If the problem is IQ related refer to Section 3 Image Quality 3 When the primary problem is resolved proceed to Final Actions SCP 04 Final Actions Purpose Final Actions verify total operation of the machine ensures that the HSFI s are completed a...

Page 22: ...nce Inter vals If necessary and if the customer agrees clean replace any secondary HFSI s that are due or may cause a return service call Table 1 Customer Service HFSI s HSFI Item Action Customer Service Reference Interval Notes Toner Cartridge Replace X N A 1 500 standard 3 000 high yield approx impressions Drum Cartridge OPC Replace X N A 10 000 Fuser Replace X REP 1 17 100 000 Transfer Roller R...

Page 23: ...ridge Undetected Fault 2 14 09 800 Incompatible Toner Cartridge Fault 2 15 09 900 Imaging Unit is Incompatible Undetected Fault 2 15 10 100 Fuser Temperature Open Fault 2 16 10 200 300 Fuser Under Over Temperature Fault 2 16 14 100 Document Scanner Assembly Locked Fault 2 17 15 130 340 Mail Too Large Fault 2 17 15 140 150 Invalid Email Group Address Fault 2 18 15 310 600 Authentication Failure Fau...

Page 24: ...June 2014 2 2 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Status Indicator RAPs ...

Page 25: ...mquelle verbunden ist Das Gerät kann u U in den Aktiv Zustand übergehen und somit erhebliche körperliche Schäden verursachen AVISO No realice reparaciones con la máquina encendida o conectada a la corriente La máquina podría activarse y ocasionar daños personales graves Check the Front Cover Open Switch connection to the Main PWB The connection is good Y N Check that there is no contamination pres...

Page 26: ... Panel Adjust the Paper Tray Guides to match the size of the paper that is loaded into the tray Place the correct size paper into the tray for the tray size setting Procedure 1 Switch Off the power then switch On the power 2 If problem continues replace the main PWB REP 1 8 PL 4 1 03 900 Main PWB Motor Control Chip Fault The Motor Control Chip on the Main PWB is not functioning normally BSD Refere...

Page 27: ...EP 1 8 PL 1 1 05 100 900 Paper Jam in Automatic Document Feeder ADF Fault The machine has detected a paper jam in the Automatiac Document Feeder ADF BSD Reference 5 1A 5 1B Automatic Document Feeder Initial Actions Remove jammed sheets from the document feeder and paper path Refer to The Work Centre 3215 3225 User Guide Section 11 for jam clearance instructions If necessary power the machine Off t...

Page 28: ... mentazione elettrica inserita La macchina potrebbe avviarsi all improvviso e causare gravi ferite VORSICHT Es dürfen keine Reparaturarbeiten durchgeführt werden solange das Gerät eingeschalten oder mit der Stromquelle verbunden ist Das Gerät kann u U in den Aktiv Zustand übergehen und somit erhebliche körperliche Schäden verursachen AVISO No realice reparaciones con la máquina encendida o conecta...

Page 29: ...er jams Procedure Check the Paper Tray Empty Sensor actuator The actuator moves freely and is undam aged Y N Replace the Paper Tray Empty Sensor actuator PL 4 5 Enter Diagnostic Mode Select Machine Test EDC Mode DC330 Component Control 102 Sensor Tray 1 Empty to block and clear the Tray 1 Empty Sensor The sensor signal changes Y N Check for 3 3VDC on the Main PWB PWB The voltage is present on the ...

Page 30: ...resent at the con nector on the Feed Sensor PWB Y N Check for 3 3VDC on the Main PWB The voltage is present on the Main PWB Y N Check that all voltages are present between the HVPS PWB and the Main PWB The voltages between the HVPS PWB and the Main PWB are present Y N Replace the H VPS PWB REP 1 6 PL 4 1 Replace the Main PWB REP 1 8 PL 1 1 Replace the Feed Sensor PWB REP 1 14 PL 4 4 Replace the Fe...

Page 31: ...4 Perform SCP Final Actions 07 530 Paper Feed Fault Manual Feed Slot The lead edge was not detected by the Paper Feed Sensor BSD Reference 7 1 Paper Feed and Registration Initial Actions Clear any jammed sheets Refer to Section 11 in the WorkCentre 3215 3225 User Guide for detailed instructions on clearing paper jams Procedure Check the position of the jammed sheet The lead edge reached the Retard...

Page 32: ...Clear any jammed sheets Refer to Section 11 in theWorkCentre 3215 3225 User Guide for detailed instructions on jam clearance Procedure Check the Tray 1 Paper Feed Sensor Actuator The Actuator moves freely Y N Replace the Tray 1 Paper Feed Sensor Actuator PL 4 4 Check the position of the jammed sheet The lead edge reached the Retard Roll Y N Enter Diagnostics Mode Select Machine Test EDC Mode DC330...

Page 33: ...or short circuit 3 Replace the Registration Sensor PWB REP 1 14 PL 4 4 Inspect the Exit Roller and Drives for wear or damage REP 1 29 Replace if needed PL 4 3 08 600 Paper Jam in Duplex Area Fault The machine has detected a paper jam in the Duplex Area BSD Reference 7 1 Paper Feed and Registration Initial Actions Remove jammed sheets from duplex area Refer to Section 11 in theWorkCentre 3215 3225 ...

Page 34: ...ent Check for an open or short circuit Replace the Output Tray Full Sensor REP 1 20 PL 4 3 Check actuator for binding If the problem is intermittent replace the Output Tray Full Sensor Actuator REP 1 20 PL 4 3 09 100 Toner Cartridge Near End of Life Fault The toner cartridge life is less than 10 BSD Reference None Procedure 1 Press the Information button on the Control Panel then select the menu i...

Page 35: ...Supplies Info 2 Check the remaining life of the Imaging Unit 3 If the Imaging Unit has reached end of life switch Off the power and replace the Imaging Unit 09 350 400 Toner Cartridge End of Life Fault The Toner Cartridge has reached end of life BSD Reference None Procedure 1 Press the Information button on the Control Panel then select the menu items listed below to print the Supplies Information...

Page 36: ...as not been installed or machine software is unable to detect the Print Cartridge BSD Reference None Initial Actions Ensure that the Print Cartridge has been installed and the cover is fully closed and latched Procedure 1 Switch Off the power then switch On the power 2 Remove the Print cartridge Rotate the cartridge five to six completions to distribute the toner evenly 3 Check the CRUM contact ar...

Page 37: ...ali mentation électrique appliquée à la machine celle ci pourrait démarrer et causer de graves blessures AVVERTENZA Non effettuare alcuna riparazione con la macchina accesa o con l ali mentazione elettrica inserita La macchina potrebbe avviarsi all improvviso e causare gravi ferite VORSICHT Es dürfen keine Reparaturarbeiten durchgeführt werden solange das Gerät eingeschalten oder mit der Stromquel...

Page 38: ... LVPS PWB BSD 10 1 Check for the Over Heat Thermostat for contamination Check the wire harness for open or short circuits Replace the LVPS HVPS PWB REP 1 7 PL 4 1 Check the Heat Lamp for an open circuit Repair or replace the Fuser Assembly as required PL 5 1 10 200 300 Fuser Under Over Temperature Fault The temperature of the Fuser is outside of the normal operating range of 383 F 5 F 195 C 5 C BS...

Page 39: ...ected Y N Check that there is no contamination present Check for open or short circuits Reconnect the Scanner Cable Check the Scanner Drive Motor The Motor runs Y N Check that there is no contamination present Check Scan Drive Motor circuit for open or short circuits Replace the Scanner Drive Assembly REP 1 27 PL 7 1 If the problem continues replace the Main PWB REP 1 8 PL 4 1 15 130 340 Mail Too ...

Page 40: ...alid email address or group has been entered BSD Reference None Procedure Enter valid email address If problem persists contact email administrator 15 310 600 Authentication Failure Fault The user has entered an invalid account or password causing an authentication failure BSD Reference None Procedure 1 Verify account and network configuration 2 Enter valid user credentials ...

Page 41: ... The machine is unable to contact the LDAP server BSD Reference 3 1A 3 1B Printer Communications Initial Actions Switch On the power then switch Off the power Procedure Printers using ethernet connection The ethernet connection is good Y N Connect the printer to the ethernet Printers using WiF connection check the connections between the WiFi PWB and the Main PWB The connectors are fully seated Y ...

Page 42: ...ults have not been exceeded Check if the LDAP search has exceeded time limit parameters Procedure Resubmit the job If problem persists contact Email administrator 15 410 420 LDAP Search Failure Fault The LDAP server returned an error during transmission BSD Reference None Initial Actions Ensure that the LDAP server is enabled on the device and that maximum search results have not been exceeded Che...

Page 43: ...rectory is unable to match entry from user BSD Reference None Procedure Check spelling of entry and resubmit If problem persists contact Email administrator 15 700 DNS Error Fault A DNS resolution failure or the DNS server is not reachable BSD Reference None Initial Actions Check DNS server configuration Check network configuration Procedure Ensure that the DNS server is online ...

Page 44: ...ered Validate the Pop3 server set up Ensure correct entry of user name and password Check that authentication option is enabled on machine Procedure If problem persists contact Email or network administrate 17 100 IP Conflict Error Fault The IP address conflicts with that of another system causing a machine communication error BSD Reference None Procedure Use Xerox Easy Print Manger to obtain a ne...

Page 45: ... switch On the power Check machine network and data configuration settings Procedure 1 Ensure that the connectors are fully seated between the Main PWB and the Wireless PWB REP 1 33 2 If the problem persists replace parts in the following order Flat Cable REP 1 11 PL 4 1 Wireless PWB REP 1 33 PL 1 1 Main PWB REP 1 8 PL 4 1 17 700 710 BOOTP Error Fault The machine displays the error message DHCP or...

Page 46: ...causing a machine communica tion error BSD Reference None Procedure 1 Switch Off the power then switch On the power 2 Check DHCP and network configuration 17 900 802 1X Network Authentication Error Fault The the 802 1X network authentication failed BSD Reference None Procedure Ensure that the 802 1X EAP Type User name and Password for the Machine Authentication Switch and Authentication Server mat...

Page 47: ...of the fax line and connection 3 Verify that the fax line is an analog phone line 4 Switch Off the power then switch On the power 5 Verify that the country setting is correct 6 Resend the fax job 7 Check fax communications to a different machine Procedure Enter Diagnostic Mode From the Control panel select Report Error Info Print to print the Error Information Report The target fax is causing the ...

Page 48: ...SD 14 1 Scanning Procedure Clear any jammed sheets Refer to the WorkCentre 3215 3555 User Guide for detailed jam clearance instructions Check the scanner Refer to RAP 14 100 for troubleshooting the scan ner Resubmit the job 20 200 Group Not Available Fault User has selected a group location where only a single location number can be used I e Adding locations for a multi dial operation BSD Referenc...

Page 49: ...ine The fax line is busy or an error has occurred with fax transmission due to a phone line problem BSD Reference None Procedure Resubmit fax job If problem persists resubmit after an hour 20 500 Memory Full Fault The memory is full BSD Reference None Procedure Delete necessary documents resend job when memory becomes available or split the trans mission into multiple operations ...

Page 50: ...nable to connect to remote machine after maximum redial attempts BSD Reference None Procedure Ensure that remote machine is powered on and reattempt submission 20 700 Number Not Assigned Fault The speed dial location used has no number assigned to it BSD Reference None Procedure Dial the number manually or assign the number to the speed dial location ...

Page 51: ...n Printer Service Manual 20 900 Status Indicator RAPs 20 900 Retry Redial Fault The machine is waiting for the programmed interval to automatically redial BSD Reference None Procedure Press START to immediately redial or STOP to cancel the redial operation ...

Page 52: ...June 2014 2 30 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual 20 900 Status Indicator RAPs ...

Page 53: ...Black Line and Band RAP 3 4 IQ2 Vertical White Line and Band RAP 3 5 IQ3 Horizontal Black Bands RAP 3 5 IQ4 Spots RAP 3 6 IQ5 Low Image Density RAP 3 7 IQ6 Black or Dark Image RAP 3 7 IQ7 Uneven Density RAP 3 8 IQ8 Background RAP 3 9 IQ9 Residual Image Ghosting RAP 3 10 IQ10 Side 2 Staining 3 10 IQ11 Blank Page RAP 3 11 IQ12 Partial Image Deletions RAP 3 12 ...

Page 54: ...June 2014 3 2 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Image Quality RAPs ...

Page 55: ...gen führen AVISO No realice reparaciones con la máquina encendida o conectada a la corriente Algunos componentes de la máquina contienen voltajes eléctricos peligrosos que pueden producir una descarga eléctrica y causar daños graves Defects Associated with Specific Components To aid with diagnosis the list below outlines image defects associated with specific compo nents Laser Scanner Unit Black P...

Page 56: ...ng the keypad select 1934 then press the OK button 2 Select Diagnostics Machine Test Test Pattern Print Yes Press the OK button after menu selections Test Pattern 1 for 8 5 x 11 prints Test Pattern 2 for A4 prints IQ1 Vertical Black Line and Band RAP Thin black vertical lines or black vertical bands occur in the printed image Procedure Switch Off the power Check the Transfer Roller PL 4 1 for wear...

Page 57: ...place the Drum Cartridge Check the space between the LSU and the Drum Cartridge remove any debris or blockage The defect is gone Y N Replace the Fuser Module REP 1 17 PL 5 1 Switch on the power Perform Final Actions Figure 1 White Lines and Bands IQ3 Horizontal Black Bands RAP Periodic dark of blurry horizontal stripes in the printed image Figure 1 Procedure Switch Off the power Check high voltage...

Page 58: ...entre 3215 3225 User Guide for detailed instructions on how to replace the Toner Cartridge If problem persists replace the Fuser Module REP 1 17 PL 5 1 Figure 1 Black Spots IQ5 Low Image Density RAP The printed image is light with no ghosting Figure 1 Initial Actions Remove Toner Cartridge Rotate the cartridge 5 6 full rotations to redistribute the toner Make a test print Check the life of the Ton...

Page 59: ...nte ad alta tensione che può provocare forti scosse e gravi ferite VORSICHT Es dürfen erst Reparaturarbeiten durchgeführt werden wenn das Gerät aus geschaltet ist oder der Netzstecker nicht mehr mit der Stromquelle verbunden ist Ein ige Komponenten des Gerätes sind stromführend und können daher zu ernsthaften Verletzungen oder Stromschlägen führen AVISO No realice reparaciones con la máquina encen...

Page 60: ...ts de la machine compor tent des tensions électriques dangereuses qui peuvent causer un choc électrique et de graves blessures AVVERTENZA Non effettuare alcuna riparazione con l alimentazione elettrica inserita Alcuni componenti contengono corrente ad alta tensione che può provocare forti scosse e gravi ferite VORSICHT Es dürfen erst Reparaturarbeiten durchgeführt werden wenn das Gerät aus geschal...

Page 61: ...s on the Print Cartridge Toner Cartridge and HVPS PWB Switch on the power and make a test print The test print looks OK Y N Replace the HVPS PWB REP 1 6 PL 4 1 Go to Call Closeout Figure 1 Background IQ9 Residual Image Ghosting RAP The image from a previous print appears on the current print Figure 1 Procedure Switch Off the Power Check the Transfer Roller PL 4 1 for the following Wear or damage T...

Page 62: ... is stained Figure 1 Procedure Switch Off the Power Check the Transfer Roller PL 4 1 for the following Wear or damage The left and right tension springs for damage Be sure all parts are installed correctly The Transfer Roller is OK Y N Replace the Transfer Roller REP 1 16 PL 4 1 If problem persists replace the Fuser Module REP 1 17 PL 5 1 Figure 1 Side 2 Staining ...

Page 63: ...artridge Drum Cartridge and the HVPS PWB Switch on the power and make a test print The problem continues Y N Go to Call Closeout Replace the Drum Cartridge refer to the WorkCentre 3215 3225 User Guide Section 6 Maintenance General Care for detailed instructions on how to replace the Drum Cartridge The problem continues Y N Go to Call Closeout Check the circuit between the Main PWB and the HVPS PWB...

Page 64: ...s installed on a level surface Procedure Procedure Switch Off the Power Remove the Toner Cartridge Rotate the Toner Cartridge side to side for 5 to 6 full rotations to redistribute the toner Reinstall and print 10 test copies The problem continues Y N Go to Call Closeout Switch Off the Power Check the Transfer Roller PL 4 1 for the following Wear or damage The left and right tension springs for da...

Page 65: ...Feed Sensors PWB and Actuators 4 24 REP 1 15 Feed and Forward Roll Assembly 4 26 REP 1 16 Transfer Roll 4 28 REP 1 17 Fuser Module 4 29 REP 1 18 Duplex Paper Guide 4 30 REP 1 19 Exit Sensor 4 31 REP 1 20 Output Tray Full Sensor 4 32 REP 1 21 FAX PWB 4 33 REP 1 22 Automatic Document Feeder ADF 4 34 REP 1 23 ADF Hinges 4 35 REP 1 24 ADF Feed Rolls Assembly 4 36 REP 1 25 ADF Drive Motor 4 37 REP 1 26...

Page 66: ...June 2014 4 2 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Repairs ...

Page 67: ...rts List on PL 2 1 Removal 1 Switch Off the Printer and disconnect the Power Cord 2 Remove the Left and Right Side Covers REP 1 2 3 Disconnect the wire harness to the Front Cover Figure 1 Figure 1 Front Cover P J Connector 4 Disconnect the Front Cover Support Arm Figure 2 Figure 2 Front Cover Support Arm Connector Front Cover Support Arm ...

Page 68: ...r Pivot 5 Release the Front Cover Pivots 2 and remove the cover Figure 3 Figure 3 Front Cover Removal 6 IMPORTANT If the Manual Feed Cover is being replaced remove the Tag Matrix from the Manual Feed Cover and install it on to the new Cover Figure 4 Figure 4 Tag Matrix on the Manual Feed Cover Replacement Install the components in the reverse of removal Pivots Tag Matrix ...

Page 69: ... them carefully to avoid breakage To release the Latches press the hook end of the latch away from the part Fig ure 2 Figure 2 Plastic Latch 4 Remove the Right Side Cover being careful not to damage the latching hooks a Release pull the upper front latch hook b Release the top latch hooks then the bottom latch hooks c Release the front lower latch hook and remove the cover 5 Remove the Left Side C...

Page 70: ...emoval 1 Remove the Left and Right Side Covers REP 1 2 2 Remove the ADF Module REP 1 28 3 Remove the Rear Cover REP 1 4 4 If the printer has a WiFi PWB disconnect the WiFi connector on the Main PWB Figure 1 Figure 1 Wireless WiFi Connector 5 Disconnect the FAX PWB connector Figure 2 Figure 2 FAX PWB Connector Top View Connector Connector ...

Page 71: ...onto the new cover 6 Remove the Middle Cover top screws 3 Figure 3 The screws are located at the bottom of the side cover openings Figure 3 Middle Cover Screws Top View 7 Remove the Middle Cover rear screws 2 Figure 4 Figure 4 Middle Cover Rear Screws 8 Remove the Middle Cover front screw 1 Figure 5 Release the Latch by the front screw and remove the Middle Cover Figure 5 Middle Cover Front Screw ...

Page 72: ... that the Plastic Screws go into plastic components and Machine Screws go into the metal frame Install the components in the reverse of removal REP 1 4 Rear Cover Parts List on PL 2 1 Removal 1 Remove the Left and Right Side Covers REP 1 2 2 Remove the Rear Cover Screws 4 Figure 1 Figure 1 Rear Cover Screws 3 Open the Rear Cover and release the support arms on each side of the cover Figure 2 Screw...

Page 73: ...tant If the Rear Cover is being replaced remove the Data Plate Label from the old Rear Cover and install it onto the new Rear Cover Figure 1 REP 1 5 Control Panel PWB Parts List on PL 8 1 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Remove the Right Side Cover REP 1 2 3 Remove the ADF Module REP 1 22 4 Remove the ADF Scanner Assembly REP 1 28 5 Remove the screws 4 from under the Co...

Page 74: ...pulling it for ward Figure 2 Figure 2 Control Panel Removal 7 Disconnect the Control Panel PWB connectors 3 Figure 3 Figure 3 Control Panel Connectors 8 Remove the Control Panel PWB Figure 4 a Remove the screws 4 b Release the latches and remove the PWB Figure 4 Control Panel Screws Bottom View Replacement Install the components in the reverse of removal Connectors Screws ...

Page 75: ...urarbeiten durchgeführt werden wenn das Gerät aus geschaltet ist oder der Netzstecker nicht mehr mit der Stromquelle verbunden ist Ein ige Komponenten des Gerätes sind stromführend und können daher zu ernsthaften Verletzungen oder Stromschlägen führen AVISO No realice reparaciones con la máquina encendida o conectada a la corriente Algunos componentes de la máquina contienen voltajes eléctricos pe...

Page 76: ...mentazione elettrica inserita Alcuni componenti contengono corrente ad alta tensione che può provocare forti scosse e gravi ferite VORSICHT Es dürfen erst Reparaturarbeiten durchgeführt werden wenn das Gerät aus geschaltet ist oder der Netzstecker nicht mehr mit der Stromquelle verbunden ist Ein ige Komponenten des Gerätes sind stromführend und können daher zu ernsthaften Verletzungen oder Stromsc...

Page 77: ... que pueden producir una descarga eléctrica y causar daños graves 1 Record the machine serial number from the Data Plate located on the rear cover beneath the bar code or from a Configuration Report printed prior to installing the new PWB To print a Configuration Report GP 2 press the Information Button then using the up down arrows navigate to Info Pages Configuration OK then Yes to print the rep...

Page 78: ...ry of the serial number using the keypad From Diagnostic Mode GP 1 select Data Set Up Set Serial Number then using the keypad enter the serial number Press the OK button to confirm selec tions This function allows numeric entries only For serial numbers containing alpha characters letters use the serial number writing tool USB_Serial V1 02 exe GP 10 REP 1 9 Drive Motor Parts List on PL 4 6 Removal...

Page 79: ...rm the Following Figure 3 a Disconnect the Feeder PWB Connector CN3 and remove the PWB 1 screw b Remove the Feed and Registration Clutches remove the Snap Rings and Washer from the Clutches c Remove the Feed and Registration Clutch Assembly and the PWB release the latches 2 Figure 3 Feed and Registration Clutch Feeder PWB 7 Remove the Feed and Registration Clutch Drive Gears Figure 4 Screws Lockin...

Page 80: ...e order that the Feed and Registration Drive Gears were removed so that they may be re installed correctly a Feed and Registration Drive Gears there is a Snap Ring on one gear b Feed and Registration Clutch Bushings 2 Snap Rings c Exit Drive Gears 2 screws and a Latch Figure 5 Drive Gears and Bushings Clutch Drive Gears Snap Ring Exit Drive Gears Feed Registration Drive Gears Clutch Bushings ...

Page 81: ...ws c Paper Path Module screws 5 Figure 6 Left Frame Screw Removal 10 On the bottom of the Printer Figure 7 a Disconnect the Drive Motor Connector b Remove the screw 1 and the Ground Clip Figure 7 Drive Motor Connector Ground Clip Bottom View 11 Remove the Left Frame screws 3 Figure 6 12 Remove the Drive Motor 4 screws Figure 8 Figure 8 Drive Motor Step 8b Step 8c Step 8c Step 11 Step 8a Connector ...

Page 82: ... Paper Path Module screws 3 Figure 9 Frame Screw Installation 4 On the bottom of the Printer Figure 7 a Install the Ground Clip and screw 1 Tighten the screw b Connect the Drive Motor Connector 5 Install and tighten the Frame screws from the center of the Frame to the front of the printer then to the rear of the Printer Install the shaft bushings 2 Figure 9 a Tighten the Front Paper Path Module sc...

Page 83: ... Off the Printer and unplug the Power Cord 2 Remove the Left Side Cover REP 1 2 3 Remove the screws 5 from the Main Drive Unit Figure 1 4 Move the Fuser Drive Locking Lever to the Unlock position Right Figure 1 Remove the Main Drive Unit and the Front Door Support Arm Figure 1 Main Drive Unit Removal Replacement 1 Place the Front Cover Support Arm on the Stop Bracket Figure 2 Support Arm Screws Lo...

Page 84: ...r are inside the Frame cutouts before moving the Fuser Drive Locking Lever to the Lock position 3 Align the Locking Lever Tabs 2 to the cutouts in the frame Figure 3 Figure 3 Locking Lever Tab and Frame Cutout 4 Press in on the Locking Lever to move the Tabs into the cutouts Move the Locking Lever to the Lock position Left 5 Install the remaining components in the reverse of removal Support Arm Lo...

Page 85: ...e LSU Disconnect the cable connector at the Main PWB Figure 1 LSU Cable Connectors and Wire Harness Top View NOTE The Flat Cable may be adhered to the LSU Detach it from the LSU and reinstall it on the new LUS in the same location 4 Removing the LSU a Release the wire harness from the top of the LSU Disconnect the connectors 2 at the LSU Figure 1 b Remove the screws 3 and the LSU Figure 2 Figure 2...

Page 86: ...om the tray 2 In the Cassette pull down on the latches 2 to open the Retard Roll Cover Figure 1 Figure 1 Retard Roll Cover Latches 3 Rotate the Retard Roll Holder up and remove it from the Cassette Figure 2 Figure 2 Retard Roll Holder Removal 4 Sliding the left side of the Retard Roll out of the holder and remove it Figure 3 Figure 3 Retard Roll Removal Latches Retard Roll Holder Slide Out ...

Page 87: ...t the Connectors 3 on the Joint PWB b Remove the Screw 1 and the PWB 4 Removing the Feed Clutch Figure 1 a Disconnect the Feeder Clutch Connector CN2 on the Joint PWB and release the wires from the wire clamps b Remove the E ring and Washer from the Feeder Clutch c Remove the Feeder Clutch 5 Removing the Registration Clutch Figure 1 a Disconnect the Registration Clutch Connector CN1 on the Joint P...

Page 88: ...e Printer and unplug the Power Cord 2 Remove the Duplex Paper Guide REP 1 18 3 Set the printer on the Rear Cover Front of printer facing up 4 Remove the Bottom Bar 2 screws Figure 1 Figure 1 Bottom Bar Bottom View 5 Remove the Paper Feed Sensor PWB Cover Figure 2 a Remove the screw 1 b Release the Latch and remove the cover Figure 2 Feed Sensors PWB Cover Bottom View Screws Screw Latch ...

Page 89: ...ed Sensor PWB Bottom View 7 Removing the Feed and Registration Sensor Actuators Figure 4 Note the location of the Spring in the frame cutout for reinstallation Figure 5 a Release the Actuator from the latch b Remove the Actuator Figure 4 Feed and Registration Sensors Actuators Bottom View Sensors PWB Latch Feed Sensor Actuator Latch Spring Reg Sensor Actuator Spring ...

Page 90: ...rectly seated in the cutout in the frame Figure 5 Figure 5 Actuator Spring Cutouts Bottom View REP 1 15 Feed and Forward Roll Assembly Parts List on PL 4 5 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Remove the Paper Cassette 3 Remove the ADF REP 1 22 4 Remove the Left and Right Side Covers REP 1 2 5 Set the printer so the Front of the printer facing up 6 Remove the bottom bar 2 s...

Page 91: ...sembly Replacement NOTE Tapered Plastic Screws and Round Machine Screws are used to hold the cover to the frame Make sure that the Plastic Screws go into plastic components and Machine Screws go into the metal frame Install the components in the reverse of removal NOTE When replacing the Feed and Forward Roll Assembly made sure the Flat on the Bush ing is lined up with the Flat on the Assembly Fig...

Page 92: ...eral sheets of paper to prevent it from being light shocked 3 Remove the Toner Cartridge and the Drum Cartridge 4 Remove squeeze and lift the Transfer Roll Retainer Clip Figure 1 Figure 1 Transfer Roll Retainer Clip Front View 5 Remove the Transfer Roll Figure 2 a Lift the right end of the Transfer Roll and slide the left end out of the bushing Figure 2 Removing the Transfer Roll Replacement Insta...

Page 93: ...aper guide will come out of the pivot when the front latches are released 4 Remove the Duplex Paper Guide Figure a From the front of the printer press the Duplex Paper Guide release tabs 2 Figure 1 b From the rear of the printer slide the Duplex Paper Guide off the pivots to remove it Figure 2 Figure 1 Duplex Paper Guide Release Tabs Bottom View Figure 2 Duplex Paper Guide Pivots Rear View Replace...

Page 94: ... 1 4 2 Remove the Fuser Module REP 1 17 3 Press the Latch on the underside of the frame to release the Exit Sensor Mounting Plate from the frame Figure 1 Figure 1 Exit Sensor Plate Latch Release Bottom View 4 Remove the Exit Sensor Figure 2 a Release the wires from the cable clamps b Unlatch and remove the Exit Sensor disconnect the connector Figure 2 Exit Sensor Removal Rear View Replacement Inst...

Page 95: ...Ground Screw with larger head so it can be re installed in the correct location 3 Remove the screws 5 to move the Main PWB away from the printer frame Figure 1 Figure 1 Main PWB 4 Remove the Output Tray Full Sensor Figure 2 a Disconnect the Sensor connector b Unlatch and remove the Output Tray Sensor Figure 2 Output Tray Full Sensor Top Right View Replacement NOTE Tapered Plastic Screws and Round ...

Page 96: ...ure 1 a Disconnect the connectors 2 b Remove the screws 4 and the PWB c Remove the cover from the PWB Figure 1 FAX PWB Top View Replacement Install the components in the reverse of removal REP 1 22 Automatic Document Feeder ADF Parts List on PL 1 2 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Open and lift the ADF up Unlatch and remove the Connector Cover Figure 1 Figure 1 ADF Conn...

Page 97: ... Connector Replacement Install the components in the reverse of removal REP 1 23 ADF Hinges Parts List on PL 1 1 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Open and lift the ADF up Unlatch and remove the Connector Cover Figure 1 Figure 1 ADF Connector Cover 3 Disconnect the connector and lift the ADF off of the Printer Figure 2 ADF Connector ADF Connector Cover ...

Page 98: ...e screws 2 and the hinge Figure 3 Figure 3 ADF Hinges Bottom View Replacement Install the components in the reverse of removal REP 1 24 ADF Feed Rolls Assembly Parts List on PL 1 2 Removal 1 Remove the ADF Cover release the Rear Pivots and remove the cover Figure 1 Figure 1 ADF Cover Pivots Top View ADF Connector Screws Rear Pivot ...

Page 99: ... Install the E rings in the following order 1 The E ring by the gear 2 The E ring center by the Spring 3 The E ring at the end of the shaft REP 1 25 ADF Drive Motor Parts List on PL 1 2 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Remove the ADF REP 1 22 3 Remove the ADF Rear Cover Figure 1 a On the underside of the ADF remove the Rear Cover screws 3 b Lift the Top of the cover awa...

Page 100: ...tor b Remove the screws 2 and the motor Figure 2 ADF Drive Motor Replacement Install the components in the reverse of removal REP 1 26 Scanner Assembly Parts List on PL 7 1 Removal 1 Remove the ADF REP 1 22 2 Remove the Right Side Cover REP 1 2 3 At the Rear of the printer remove the screws 2 Figure 1 Figure 1 Scanner Assembly Screws Connector Screws Screws ...

Page 101: ...te the wire harnesses through the Middle Cover Figure 2 Scanner Removal Replacement Install the components in the reverse of removal REP 1 27 Scanner Drive Motor Parts List on PL 7 1 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Remove the Control Panel Assembly REP 1 5 3 Remove the Scanner Assembly Frame top screws 3 under the Control Panel Assembly Figure 1 Figure 1 Scanner Assemb...

Page 102: ... ISM Drive Belt hold the motor down when removing the screws a Move the Shaft out of the slot b Remove the screws 3 c Remove the Drive Belt from the motor d Release the wires from the cable guides Figure 3 Scanner Drive Motor Top View Replacement NOTE Tapered Plastic Screws and Round Machine Screws are used to hold the cover to the frame Make sure that the Plastic Screws go into plastic components...

Page 103: ...e the Right Side Cover REP 1 2 3 At the Rear of the printer remove the screws 2 Figure 1 Figure 1 ADF Scanner Screws 4 Remove the ADF Scanner Assembly Figure 2 a Disconnect the connectors 3 from the Main PWB b Slide the ADF to the Front and lift it off of the printer routing the wires through the Middle Cover Figure 2 ADF Scanner Removal Replacement Install the components in the reverse of removal...

Page 104: ...he Bushings 2 release the latch and rotate the bushing c Remove the Exit Roll Figure 1 Exit Roll and Bushing Top View Replacement Install the components in the reverse of removal REP 1 30 Feed Idler Gear Parts List on PL 4 6 Removal 1 Switch Off the Printer and disconnect the Power Cord 2 Remove the Left Side Cover REP 1 2 3 Remove the Feed Clutch and Drive Gear Figure 1 a Remove the E ring and Wa...

Page 105: ...cement Install the components in the reverse of removal REP 1 31 Paper Drive Roll Parts List on PL 4 5 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Remove the following covers a The Front Cover REP 1 1 b The Middle Cover REP 1 3 3 Disconnect connector CN6 from the HVPS PWB and route the wires through the frame Figure 1 Figure 1 HVPS CN6 Feed Idler Gear CN6 ...

Page 106: ...isconnect CN3 from the Joint PWB and remove the screw 1 b Remove the Feed and Registration Clutches remove the Snap Rings and Washer from the Clutches c Remove the Feed and Registration Clutch Assembly and the PWB release the latches 2 Figure 3 Feed and Registration Clutch Feeder PWB 6 Remove the Feed and Registration Clutch Drive Gears Figure 4 Figure 4 Feed and Registration Clutch Drive Gears Sc...

Page 107: ... 8 Remove the Feed Assembly bottom screws 2 Figure 6 Figure 6 Feeder Assembly Bottom Screws Bottom View CAUTION The Brackets holding the Registration Pinch Rolls and Guide are Spring Loaded Maintain light pressure on the Brackets when removing them to avoid damaging parts or personal injury 9 Remove the Registration Pinch Rolls and Paper Guide Brackets 2 screws Figure 7 Figure 7 Registration Pinch...

Page 108: ...Remove the Feed Assembly upper half Figure 8 Registration Pinch Rolls and Paper Guide 11 Remove the following Figure 9 a The Feed Assembly lower half b The Drive Roll from the lower half Figure 9 Feed Assembly Lower Half 12 Remove the Snap Rings and Bushing from the Drive Roll Shaft Figure 10 Figure 10 Drive Roll Pinch Rolls Paper Guide Upper Half Drive Roll Lower Half Snap Rings Bushing ...

Page 109: ...of removal 1 When replacing the Drive Roll in the Feed Assembly lower half make sure the flat on the bushing aligns with the flat on the assembly 2 After installing the Feed Assembly upper half install the Feed Assembly bottom screws 2 first and route the wires through the frame Figure 6 REP 1 32 Manual Paper Tray Parts List on PL 4 4 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Re...

Page 110: ... the components in the reverse of removal REP 1 33 WNPC WiFi PWB Parts List on PL 1 1 Removal 1 Switch Off the Printer and unplug the Power Cord 2 Remove the following covers a Remove the Left and Right Side Covers REP 1 2 b Remove the Rear Cover REP 1 4 3 Disconnect the 4 connectors from the Main PWB Figure 1 Figure 1 Main PWB Connectors 4 Remove the ADF Scanner Assembly REP 1 28 5 Remove the Mid...

Page 111: ... 1 Switch Off the Printer and unplug the Power Cord 2 Remove the following covers a The Left and Right Side Covers REP 1 2 b The Front Cover REP 1 1 c The Rear Cover REP 1 4 3 Remove the Middle Cover REP 1 3 4 Remove the Bottom Bar and Duplex Module Figure 1 a Remove the screws 2 and the Bottom Bar b Press the Green Tabs 2 to unlatch the Duplex Paper Guide Remove the Duplex Paper Guide through the...

Page 112: ...nect the Feeder PWB Connector CN3 and remove the PWB 1 screw b Remove the Feed and Registration Clutches remove the Snap Rings and Washer from the Clutches c Remove the Feed and Registration Clutch Assembly and the PWB release the latches 2 Figure 3 Feed and Registration Clutch Feeder PWB 8 Remove the Feed and Registration Clutch Drive Gears Figure 4 Figure 4 Feed and Registration Clutch Drive Gea...

Page 113: ...ation Drive Gears there is a Snap Ring on one gear b Feed and Registration Clutch Bushings 2 Snap Rings c Shaft Bushings 2 release the latches Figure 5 Drive Gears and Bushings 10 On the Bottom of the printer remove the Feed and Registration Sensor PWB Cover Fig ure 6 a Remove the screw 1 b Release the Latch and remove the cover Figure 6 Feed and Reg Sensors PWB Cover Bottom View Snap Ring Feed Re...

Page 114: ...uator from the latch Figure 7 Note the location of the Spring in the frame cutout for reinstallation Figure 7 Feed Sensor Actuator Bottom View 12 On the bottom of the Printer Figure 8 a Disconnect the Drive Motor Connector b Remove the ground screw 1 Figure 8 Drive Motor Connector Screw Bottom View Feed Sensor Actuator Spring Latch Connector Screw ...

Page 115: ...remove the Spring Contacts 4 from the high volt age contact guide b Remove the LVPS PWB 6 screws and the insulation black pad behind the PWB c Remove the Main PWB 5 screws Figure 9 PWB Removal 14 Remove the LSU Assembly 4 screws 2 on each side of the printer Figure 10 Figure 11 Figure 10 LSU Left Side Screws Figure 11 LSU Right Side Screws HVPS PWB Main PWB LVPS PWB Screws Screws ...

Page 116: ... REP 1 34 Repairs 15 Remove the following Figure 12 Wire harness guide 2 screws High voltage contact guide 2 screws Figure 12 Wire Guides and HV Contact Guide 16 Remove the Exit Sensor Plate screws 2 from the Right Frame Figure 13 Figure 13 Exit Sensor Plate Screws Screws Screws ...

Page 117: ...aper Path screws 3 and the Exit Assembly screw 2 Figure 14 Figure 14 Right Frame Screws Removal 18 Remove the Left Frame Paper Path screws 3 Figure 15 Figure 15 Left Frame Screw Removal 19 Separate the Left and Right Frames from the Paper Path Frame route the wires through the frames as needed Frame Screws Exit Screw Screws ...

Page 118: ... the Reg Roll Drive Gear and Bushing 1 screw Figure 17 Figure 17 Registration Roll Drive Gear and Bushing 22 Remove the Reg Roll from the Paper Path Frame Figure 18 Note the location of the Bushing in the frame for reinstallation Figure 18 Registration Roll Removal 23 Remove the Bushing and E ring from the Reg Roll Figure 19 Figure 19 Registration Roll Pivot Drive Gears Screw Drive Gear Registrati...

Page 119: ...inside modules install but do not tighten the Paper Path Frame screws 3 on the Left and Right Side Frame to hold the printer together Refer to Figure 14 and Figure 15 2 On the bottom of the printer refer to Figure 8 a Install the ground screw 1 b Connect the Printer Drive Motor Connector 3 Tighten the Paper Path Frame screws installed in Step 1 4 Continue with the parts replacement a When installi...

Page 120: ... PL 1 2 Removal 1 Remove the ADF Cover release the Rear Pivots and remove the cover Figure 1 Figure 1 ADF Cover Pivots Top View NOTE The Separation Pad has spring tension pushing up on it be careful not to lose the spring 2 Release the latches 2 and remove the Separation Pad Figure 2 Figure 2 Separation Pad Latches Top View Rear Pivot Latches ...

Page 121: ...nts in the reverse of removal Figure 3 Separation Pad Spring Top View REP 1 36 Manual Feed Cover Parts List on PL 2 1 Removal 1 Remove the Manual Feed Cover release it from the pivots 2 Figure 1 Figure 1 Manual Feed Cover Top View Replacement 1 Remove the Tag Matrix from the old cover and install it on to the new Manual Feed Cover Figure 1 Install the components in the reverse of removal Spring Pi...

Page 122: ...June 2014 4 58 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual REP 1 36 Repairs ...

Page 123: ...ame 5 7 Duplex PL 4 2 Duplex 5 8 Exit Frame PL 4 3 Exit Frame 5 9 Paper Path PL 4 4 Paper Path 5 10 Base Pick Up PL 4 5 Base Pick Up 5 11 Left Main Frame PL 4 6 Left Main Frame 5 12 Right Main Frame PL 4 7 Right Main Frame 5 13 Fuser PL 5 1 Fuser 5 14 Lower Fuser PL 5 2 Lower Fuser 5 15 Cassette PL 6 1 Paper Tray 5 16 Platen PL 7 1 Scanner Module 5 17 Control Panel PL 8 1 Control Panel 5 18 Part N...

Page 124: ...June 2014 5 2 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Parts List ...

Page 125: ...g B Lever 4 140N63716 PWB MAIN 3225 DN 140N63715 PWB MAIN 3225 DNI 140N63714 PWB MAIN 3215 NI 5 Fuser PL 5 1 6 Middle Cover PL 2 2 7 Control Panel PL 8 1 8 Scanner ADF Assembly 9 Frame 10 140N63727 WIFI PWB 11 Platen PL 7 1 12 050N00680 Document Pad 13 022N02799 ADF Module PL 1 2 14 003N01117 ADF Hinge 15 Connector Cover 16 005N01172 Surge Protector South Africa Only ...

Page 126: ... 5 4 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual PL 1 2 Parts Lists PL 1 2 ADF Item Part Description 1 022N02801 ADF Feed Roll Assembly 2 127N07864 ADF Drive Motor 3 022N02800 ADF Retard Pad ...

Page 127: ...em Part Description 1 002N03167 Left Cover 2 002N03182 Right Cover 3 002N03172 Rear Cover Assembly 4 002N03175 Front Cover Assembly 5 Rear Cover 6 Exit Paper Guide 7 Duplex Gate 8 Spring 9 Front Cover Latched Sensor 10 CRUM PWB 11 CRUM Contacts 12 Front Cover 13 Manual Cover 14 Front Harness Cover 15 CRUM Harness ...

Page 128: ...Parts Lists PL 2 2 Middle Cover Item Part Description 1 002N03157 Left Middle Cover 2 002N03158 Right Middle Cover 3 140N63726 FAX PWB 4 Speaker 5 FAX Ground 6 Paper Stacker 7 Bin Full Sensor 8 Spring 9 004N00286 Output Support 10 Antistatic Brush 11 Exit Cover 12 Middle Cover Assembly ...

Page 129: ...2299 LVPS 110V 4 121N01247 Registration Clutch 5 121N01248 Feed Clutch 6 Transfer Roll Holder 7 Bottom Bar 8 Feed Frame 9 Ground Clip 10 022N02803 Transfer Roller 11 Exit Gear 12 Feed Gear 13 Exit Idle Gear 14 Exit Gear 15 011N00581 Paper Feed PWB 16 Main Exit Frame 17 Paper Path Frame 18 Exit Sensor Frame 19 LSU Bracket Frame 20 Left Main Frame 21 Right Main Frame 22 062N00292 LSU 23 Duplex PL 4 ...

Page 130: ...Idle Roller 2 Washer 3 Idle Roll Shaft 4 Spring 5 Duplex Upper Guide 6 Duplex Paper Guide 7 Duplex Align Bracket 8 Ground Terminal 9 Roller Bushing 10 Rubber Feed Roller 11 Feed Shaft 12 Pulley 13 Exit Gear 14 Flat Rubber Belt 15 Feed Roller 16 Duplex Base Frame 17 Duplex Latch 18 022N02795 DUPLEX set to A4 022N02796 DUPLEX set to Letter ...

Page 131: ... Lists PL 4 3 Exit Frame Item Part Description 1 130N01758 Output Tray Full Sensor 2 Harness 3 006N01361 Bushing 4 Exit Frame 5 001N00546 Exit Roller 6 Decurler Roller 7 Exit Shaft 8 Rubber Exit Dup 9 Inner Exit Roller 10 Outer Exit Roller 11 Exit Roll Holder 12 Spring 13 Exit Frame Assembly ...

Page 132: ... 13 022N02797 Registration Roller 14 Pickup Frame Base 15 Middle Frame 16 Registration Holder 17 P SAW Plate 18 120N00545 Feed Sensor Actuator 19 120N00548 Registration Sensor Actuator 20 130N01759 Paper Feed Sensor PWB 21 Spring 22 Registration Base Assembly 23 050N00681 Manual Paper Tray 24 Paper Guide Cover 25 Registration Idle Shaft 26 Registration Idle Roller 27 Manual Left Adjust 28 Manual R...

Page 133: ...Item Part Description 1 Duplex Path Sheet 2 Duplex Guide 3 130N01758 Sensor 4 Spring 5 Paper Tray Empty Sensor 6 Duplex Guide Lever 7 Pick Up Shaft 8 Pick Up Guide 9 022N02802 Paper Drive Roller 10 Bushing 11 130N01760 Paper Feed Roll Assembly 12 Feed Roll Holder 13 Idle Pick Up Gear 14 One Way Clutch 15 Retard Roller ...

Page 134: ...de 2 127N07865 Main Drive Motor 3 Fuser Drive Out Gear 4 Knock Up Left Guide 5 Left Developer Guide Plate 6 Left Frame 7 Shaft Bushing 8 007N01802 Paper Feed Idler Gear 9 Idler Gear 10 Pivot Frame 11 Idler Gear 12 Fuser Locking Lever 13 Hub Clutch Gear 14 Feed Gear 15 Feed Gear 2 16 Cam Coupler 17 Coupling Lever 18 007N01803 Main Drive Unit 19 Harness Cover ...

Page 135: ...function Printer Service Manual PL 4 7 Parts Lists PL 4 7 Right Main Frame Item Part Description 1 Right Developer Guide Plate 2 Rear Guide 3 Lower Guide 4 Foot 5 Right Frame 6 Cable Clamp 7 LVPS Cover 8 Developer Right Guide 9 Spring 10 Ground Clip ...

Page 136: ...amp Cap 5 Fuser Exit Drive 6 Left Lamp Cap 7 Fuser Gear Stopper 8 Fuser Rear 9 Fuser Joint Harness 10 Thermostat 11 Thermistor 12 Fuser Cover 13 Exit Roller 14 Spring 15 Guide 16 Spring 17 Exit Roller 18 Exit Shaft 19 Exit Gear 20 Bushing 21 Rear Guide 22 Exit Idle Roller 23 Spring 24 Actuator Holder 25 Exit Sensor Actuator 26 126N00430 Fuser Module 110V 126N00431 Fuser Module 220V ...

Page 137: ...rvice Manual PL 5 2 Parts Lists PL 5 2 Lower Fuser Item Part Description 1 Fuser Frame 2 Heat Roller 3 Left Bushing 4 Right Bushing 5 Gear 6 Roller 7 Spring 8 Bushing 9 Left Jam Lever Link 10 Antistatic Brush 11 Jam Lever 12 Paper Guide Holder 13 Lower Fuser Assembly ...

Page 138: ...escription 1 Lift Plate 2 Pad 3 Spring 4 Pinion Gear 5 Retard Roll Cover 6 050N00683 Retard Roll Assembly 7 Left Paper Guide 8 Latch Plate 9 Spring 10 Paper Tray Latch 11 Spring 12 Right Paper Guide 13 Paper Tray Handle 14 Paper Tray Rear Guide 15 Paper Tray Frame 16 Paper Tray Handle 17 Paper Indicator 18 050N00682 Paper Tray ...

Page 139: ... PL 7 1 Parts Lists PL 7 1 Scanner Module Item Part Description 1 Paper Guide 2 Upper Scanner Frame 3 Lower Scanner Frame 4 Contact Image Sensor CIS 5 Drive Belt 6 Scanner Drive Motor 7 Scanner PWB 8 Flat Cable 9 Sensor 10 CIS Holder 11 CIS Guide Shaft 12 090N00182 Scanner Module ...

Page 140: ...L 8 1 Control Panel Item Part Description 1 140N63722 Control Panel PWB 2 Function Keypad 3 Number Key Pad 4 Key Holder Cover 5 LCD Cover 6 FAX Key 7 140N63728 Control Panel Assembly 3225 DNI Dup NW Wifi 140N63729 Control Panel Assembly 3225 DN Dup NW 140N63730 Control Panel Assembly 3215 NI NW Wifi ...

Page 141: ... 4 022N02799 PL 1 1 022N02800 PL 1 2 022N02801 PL 1 2 022N02802 PL 4 5 022N02803 PL 4 1 050N00680 PL 1 1 050N00681 PL 4 4 050N00682 PL 6 1 050N00683 PL 6 1 062N00292 PL 4 1 090N00182 PL 7 1 105N02299 PL 4 1 105N02300 PL 4 1 105N02301 PL 4 1 117N01969 PL 4 1 120N00545 PL 4 4 120N00548 PL 4 4 121N01247 PL 4 1 121N01248 PL 4 1 126N00430 PL 5 1 126N00431 PL 5 1 127N07864 PL 1 2 127N07865 PL 4 6 130N01...

Page 142: ...June 2014 5 20 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual Parts Lists ...

Page 143: ...t 6 13 GP 2 Machine Counters 6 13 GP 3 Machine Firmware Version 6 14 GP 4 Machine Settings 6 14 GP 5 Altitude Adjustment 6 15 GP 6 Machine Reports 6 16 GP 7 Firmware Upgrade 6 17 GP 8 Usage of the Electrostatic Discharge ESD Field Service Kit 6 18 GP 9 DC 305 UI Button Test Sequence 3025NI 6 18 GP 10 Software ServiceTools 6 19 6c Diagnostics Diagnostic Information 6 21 Entering Diagnostic Mode Tec...

Page 144: ...June 2014 6 2 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual General Procedures and Information ...

Page 145: ...device functions In addition to all of the functions of the 3225DN the WorkCentre 3215NI and 3225DNI print ers include Wi Fi and Wi Fi Direct as standard components System Overview This section provides illustrations of the following systems ADF Paper Path Figure 1 Engine Paper Path Figure 2 System Layout Figure 3 Print Process Figure 4 Laser Scanner Unit LSU Figure 5 Drives Figure 6 Toner System ...

Page 146: ... Multifunction Printer Service Manual System Overview General Procedures and Information Paper Path The following diagrams display the path that the paper follows during the printing process Figure 1 ADF Paper Path Figure 2 Engine Paper Path ...

Page 147: ...General Procedures and Information System Layout The figures below illustrates the mechanical parts of the scanner and print engine Figure 3 System Layout Print Process Figure 4 presents a general layout of the fusing and printing components used in the print pro cess Figure 4 Paper Feed System ...

Page 148: ...ves image data from the HVPS PWB and scans the surface of the pho toreceptor drum OPC with a laser to create a latent image Figure 5 Laser Scanner Unit Drives The Drive System consists of the Main BLDC Motor Registration and Pick up Clutches along with various gears for the Drum Cartridge OPC Fuser Pick up Registration Feed and Exit Rollers Figure 6 Drive Gears and Clutches ...

Page 149: ...High speed USB 2 0 10 100 BaseTX network con nector High speed USB 2 0 10 100 BaseTX network con nector 802 11b g n wireless LAN Toner Cartridge Initial 1 500 images 1 500 images Toner Cartridge Standard High Yield 1 500 images 3 000 images 1 500 images 3 000 images Table 2 General Print Engine Specifications Item Mode WorkCentre 3215 WorkCentre 3225 Engine Speed Simplex 26 ppm A4 27 ppm 8 5 x 11 ...

Page 150: ...c Paper Selection No Manual Paper Selection Yes Duplex Copy Yes Darkness Control 11 levels Magnification Document Feeder 25 400 Document Glass 25 100 Table 4 Scan Function Specifications Item Specification WorkCentre 3215NI 3225DN DNI Scan Method Color CIS cpm Compatibility TWAIN WIA Color Mode Mono Gray Color Scan Speed Line art Halftone mono 20 ipm 300 dpi Gray mono 20 ipm 300 dpi Color 6 ipm 30...

Page 151: ...3225DN DNI Processor 600 MHz Memory Standard 256 MB Maximum 256 MB Printer Languages PCL6 5e IBM ProPrinter EPSON SPL Fonts Windows Print Driver Default Driver WorkCentre 3215 SPL WorkCentre 3225 PCL6 Install WorkCentre 3215 SPL WorkCentre 3225 PCL6 Supporting OS Windows 2000 XP 32 64bits Windows Vista 32 64bits Windows 2003 Server 32 64bits Windows 2008 Server 32 64bits Windows 7 32 64bits Window...

Page 152: ...re 3215NI 3225DN DNI Wired Network Protocol TCP IP TCP IPv4 IPv6 HTTP SNMPv1 v2c v3 SMTP IPSec DNS WINS DDNS DHCP SSL TLS BOOTP AutoIP Stan dard TCP IP printing LPR IPP UPnP SSDP Bonjour Tel net WSD SLP SetIP Others HTTPs IPPs 802 1x EAP MD5 EAP MSCHAPv2 PEAP TLS IPSec Supporting OS Windows 2000 XP 32 64bits Windows Vista 32 64bits Windows 2003 Server 32 64bits Windows 2008 Server 32 64bits Window...

Page 153: ...es Manual Feed Slot Capacity Plain paper and envelope 1 sheet 80 gsm Media sizes 8 5 x 14 in legal 8 5 x 11 in A4 5 5 x 8 5 in A5 A6 EXEC ISO B5 JIS B5 Oficio Folio Envelope No 10 Monarch DL C5 C6 Postcard 4x6 Custom Media type Plain Heavy weight Light weight Cotton Colored Pre printed Recycled Envelope Transparency Label Cardstock Bond Archive Media weight 16 to 58 lb 60 to 220 gsm Sensing Yes Ou...

Page 154: ...dge 3000 images Imaging Unit 10 000 images Table 9 Reliability and Service Item Specification WorkCentre 3215NI 3225DN DNI Printing Volume SET AMPV 208 pages Maximum Monthly Duty 12 000 pages MPBF 30 000 pages MTTR 30 minutes SET Life Cycle 100 000 pages or 5 years whichever comes first Table 10 Environment Item Specification WorkCentre 3215NI 3225DN DNI Operating Environment Temperature 50 90 F 1...

Page 155: ...xit Diagnostics 2 Press the OK button Refer to Section 6 Diagnostics for a listing of available functions within Diagnostic Mode GP 2 Machine Counters Purpose Use this procedure to access the Machine Counters NOTE If frequent paper jams or printing pronblems are occurring check the number of pages the machine has printed or scanned Replace worn parts if necessary Procedure From the Control Panel 1...

Page 156: ...l Panel Easy Print Manager and CWIS Procedure From the Control Panel 1 Press the Information button 2 Use the up down arrows to scroll to the following menu items Feature Default Print Setup Fax Setup System Setup Network 3 Use the up down arrows to scroll to the associated sub menus to select machine settings For a detailed menu map press the Information Button then select Info pages Menu Map To ...

Page 157: ...el to go to Machine Status 3 Using the up down arrows naviagate to System Setup 4 When prompted for the admin password enter 1111 then OK NOTE It may be necessesary to obtain the username and password from the customer if they have been changed 5 Using the up down arrows naviagate to Machine Setup Altitude Adjustment Press the OK button to confirm selections 6 Select the correct altitude for the p...

Page 158: ...Total impressions impression type and sheet counts Component Check Displays the steps for the Switch Modem DRAM ROM and Shading Test procedures Fax Options Fax Setup Service Support Country setting Firmware Upgrade Procedure From the Control Panel press the Information button Using the up down arrows navigate to Info Pages then select from the following reports Configuration Demo Page Network Conf...

Page 159: ... The firmware update will start automat ically 5 The Printer will reboot when the upgrade is complete Upgrading the Firmware using the Network 1 Open a web browser and enter the machine s IP address 2 Select Enter The CentreWare Internet Services window will open 3 Select the Login link at the top of the screen 4 Enter the Administrator username admin and password 1111 The Firmware Upgrade window ...

Page 160: ...securely on the wrist 3 The circuit boards PWBs and ESD sensitive components can now be handled without causing any ESD related damage Place all of the components removed from the machine onto the static dissipative work surface mat 4 New replacement components as well as defective components should be handled dur ing unpacking and repacking using the ESD Field Service Kit During transfer from or ...

Page 161: ...til all control panel indicator lights are turned off and the machine is returned to Copy mode GP 10 Software ServiceTools Purpose Use this procedure access and download the software service tools Procedure 1 To access the software tools file go to GSN Library 7387 https www xrxgsn com secure main pl catid 13991 Software_tools zip 2 Download the Software_tools zip file onto the PWS 3 Open the zip ...

Page 162: ...June 2014 6 20 Xerox WorkCentre 3215 3225 Multifunction Printer Service Manual GP 9 GP 10 General Procedures and Information ...

Page 163: ...ptions using the Control Panel 1 From the Control Panel press the Menu button 2 Press the button 3 On the keypad enter 1934 4 Select Diagnostics and press OK 5 Once in Diagnostic Mode use the up and down arrows to scroll to the following sub menus Data Setup Machine Test Report Exit Diagnostics NOTE Press the OK button to confirm selections Table 1 Diagnostic Mode Menu Data Setup Level 1 Level 2 L...

Page 164: ...ode Menu Data Setup Level 1 Level 2 Level 3 Level 4 Table 2 Diagnostic Mode Menu Machine Test Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Machine Test DC305 UI Test Ref GP 9 Press any key to start Modem Test Fsk DRAM Test DRAM Test OK ROM Test Press OK Continuous DTMF DTMF Line 1 DTMF Line 2 Test Pattern Test Pattern 1 Yes No Test Pattern 2 Yes No Shading Test Shading Print Yes No Scan Aging P...

Page 165: ...as Status Off K THV Bias R Status 0 109 Fuser Heat Temp A Status 0 110 LSU LSU Mot1 Ready Status Low LSU Mot1 Run Status Off LD Power4 Status Off LSU HSync4 Status Low Table 2 Diagnostic Mode Menu Machine Test Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Table 3 Diagnostic Mode Menu Report Level 1 Level 2 Level 3 Report Protocol Dump Yes Supplies Info Yes Configuration Yes Error Info Yes Usage ...

Page 166: ...n be set to 5 or 10 Clear All Memory To reset the system to factory default settings when the product is functioning abnormally All system settings are returned to the default values including all customer settings NOTE Clear All Memory must be performed after replacing the Main PWB Failure to do so could negatively effect machine performance Toner Low Level This is used to set up when the custome...

Page 167: ...pability to view and modify machine control parameters stored in non volatile memory DC132 NVM Initialize This routine provides the ability to set the machine control parameters stored in non vola tile memory to default DC330 Component Control Test routines available to verify component functionality by monitoring input signals and controlling output states Report The following machine reports can...

Page 168: ...isplayed 100 Motor Main BLDC Main Feed BLDC Motor is On Off Output Off Main BLDC Rdy Detect if Main Feed BLDC Motor runs at normal speed Input Off 101 Clutch Tray 1 Pick up Engages drive to pick up a paper from tray1 Output Off Registration Engages drive to regis tration rolls Output Off Out Bin Full Detects when the output tray is full Output Low 102 Sensor Tray 1 Empty Detects when a sheet is in...

Page 169: ...to automatically detect and correct errors in the trans mission process Emulation Hardware and or software that emulates the functions of one com puter system the guest in another computer system the host Fuser The Fuser subsystem permanently affixes toner onto print media by applying heat and pressure Gateway A node a router on a TCP IP network that serves as an access point to another network Gr...

Page 170: ...eract with the device driver by using standard input output system calls Protocol A convention or standard that controls or enables the connection communication and data transfer between two computing endpoints PSTN Public Switched Telephone Network The aggregate of the world s cir cuit switched telephone networks providing infrastructure and ser vices for public telecommunication Resolution The s...

Page 171: ... CHAIN 1 POWER 1 1 AC LOW VOLTAGE And HIGH VOLTAGE POWER INTERLOCKS CHAIN 3 COMMUNICATIONS 3 1A PRINTER COMMUNICATION 3 1B PRINTER COMMUNICATION CHAIN 4 MAIN DRIVE 4 1 MAIN DRIVE CHAIN 5 AUTOMATIC DOCUMENT FEEDER 5 1A ADF 5 1B ADF CHAIN 6 LSU 6 1 LSU CHAIN 7 PAPER FEED AND REGISTRATION 7 1 PAPER FEED AND REGISTRATION CHAIN 9 XEROGRAPHICS 9 1 PRINT MODULE CHAIN 10 FUSING AND PRINT EXIT 10 1 FUSING ...

Page 172: ...Xerox WorkCentre 3215 3225 Multifunction Printer Service Documentation June 2014 BSDs THIS PAGE INTENTIONALLY BLANK ...

Page 173: ...4 VDC 12 P6 J6 13 14 DC COM 9 10 11 24 VDC 24 VDC 24 VDC 8 DC COM DC COM DC COM DC COM DC COM 6 7 5 VDC 5 VDC DC COM 8 24 VDC 5 VDC 3 3 VDC POWER GENERATION DC COM 3 3 VDC PL 4 1 HVPS PWB 3 3 VDC DC COM 11 24 VDC 10 9 7 DC COM DC COM 24 VDC 24 VDC 24 J100 P100 16 3 3 VDC 3 3 VDC DC COM 24 VDC 18 20 17 FRONT COVER INTERLOCK SWITCH SQQ 3 3 VDC COVER CLOSED H 3 3 VDC 3 3 VDC DC COM FRONT COVER LATCHE...

Page 174: ...OM DC COM 2 2 DC COM DC COM 4 4 PL 8 1 CONTROL PANEL PWB DC COM 5 VDC 1 P11 J11 1 8 6 6 8 DC COM 5 VDC 10 10 2 2 4 4 9 9 ECO LED ECO KEY WPS LED WPS KEY 5 5 POWER LED 7 7 POWER KEY CANCEL KEY READY LED 11 11 ERROR LED 12 12 13 13 TONER LED DC COM 5 VDC 1 J17 2 3 4 5 6 7 8 9 10 11 12 13 14 ROUTER DC COM LED Y ANODE LED Y ENABLE LED G ANODE LED G ENABLE TERMINATE TERMINATE SIGNAL TERMINATE TERMINATE...

Page 175: ...tation BSDs 1 2 3 4 5 6 7 3 K L M N P R S T U 3 1B COMMUNICATIONS 2 of 2 PL 4 1 MAIN PWB PL 2 2 FAX PWB DC COM 3 3 VDC 1 P14 J14 1 PL 2 2 SPEAKER 2 1 7 8 9 4 5 6 2 3 2 3 4 5 6 7 8 9 DC COM 3 3 VDC 10 10 DC COM 3 3 VDC SIGNAL INITIALIZE SIGNAL SIGNAL SIGNAL SIGNAL RESET SIGNAL ...

Page 176: ...nter Service Documentation June 2014 BSDs A B C D E F G H J 1 2 3 4 5 6 4 1 MAIN DRIVE 7 4 PL 4 1 MAIN PWB DC COM 4 2 3 PL 4 6 DRIVE MOTOR MOT 3 3 VDC 5 6 7 8 1 J4 P4 DC COM SENSOR VOLTAGE 3 3 VDC CLOCK 9 SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL ...

Page 177: ...PRESENT SENSOR PAPER PRESENT H 3 3 VDC 3 3 VDC ADF PWB 3 3 VDC DC COM 3 3 VDC 3 3 VDC DC COM 3 3 VDC 3 3 VDC DC COM 3 3 VDC DC COM 3 3 VDC 5 J15 P15 6 7 3 3 VDC DC COM 8 11 3 3 VDC DC COM DC COM 3 3 VDC 3 3 VDC DC COM 3 3 VDC 2 3 1 ADF COVER SENSOR 2 3 1 PAPER POSITION SENSOR DC COM DC COM 3 3 VDC 3 3 VDC 3 3 VDC PAPER POSITION H 3 3 VDC COVER OPEN H 3 3 VDC 10 J15 P15 9 PAPER PRESENT H 3 3 VDC 12...

Page 178: ...tation June 2014 BSDs 1 2 3 4 5 6 PL 4 1 MAIN PWB ADF PWB ADF DRIVE MOTOR 4 PHASE A PHASE B PHASE C PHASE D 3 MOT 2 24 VDC MOTOR DRIVER 7 6 K L M N P R S T U 5 1B AUTOMATIC DOCUMENT FEEDER 2 OF 2 1 J15 P15 3 4 1 2 PHASE A PHASE B PHASE C PHASE D 1 PL 1 1 ADF MODULE ...

Page 179: ...J5 P5 DC COM SENSOR VOLTAGE 3 3 VDC SIGNAL 1 4 2 3 5 6 7 8 DC COM 9 10 11 12 9 10 11 12 POWER 1 J7 P7 1 2 2 DC COM DC COM DC COM 3 3 4 5 4 5 DC COM DC COM DC COM 6 6 7 7 8 8 DC COM DC COM DC COM 9 9 10 10 11 11 DC COM DC COM DC COM 12 12 SYNC SIGNAL 13 13 14 3 3 VDC 14 3 3 VDC 3 3 VDC DC COM SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL ...

Page 180: ... PL 4 1 MAIN PWB 15 J100 P100 16 12 J30 P30 FEED CLUTCH ON REG CLUTCH ON 11 5 J30 P30 22 J100 P100 PAPER AT FEED SENSOR L 3 3 VDC 23 4 PAPER AT REG SENSOR L 3 3 VDC 2 1 3 PAPER TRAY EMPTY SENSOR 3 3 VDC 3 3 VDC DC COM DC COM 3 3 VDC PAPER TRAY EMPTY L 3 3 VDC 3 J6 P6 2 1 25 2 PAPER TRAY EMPTY L 3 3 VDC PL 4 4 FEED SENSOR PWB DC COM 24 VDC 24 VDC REG CLUTCH FEED CLUTCH FEED CLUTCH ON L 24 VDC REG C...

Page 181: ...INT MODULE 3 3 VDC 3 VDC CRUM 26 J30 P30 25 24 1 P100 J100 2 3 CRUM SIGNAL CRUM SIGNAL TRANSFER ENABLED 23 4 TRANSFER ON 6 21 TRANSFER ON 21 6 CHARGE ENABLED 17 10 DEVELOPER DC 19 8 1 J3 P3 3 4 2 CRUM TRANSFER ROLL CHARGE SUPPLY ROLL DEVELOPER ROLL PR DRUM 1 J10 P10 3 4 2 CRUM 3 3 VDC DC COM 3 VDC DC COM WITH ALL IN ONE PRINT MODULE CRUM SIGNAL CRUM SIGNAL PL 4 1 ...

Page 182: ... E F G H J 1 2 3 4 5 6 10 1 FUSER PL 4 1 MAIN PWB 2 Fuser Temperature Signal OVERTEMPERATURE THERMOSTAT FUSER THERMISTOR PL 4 1 LVPS PWB T1 T2 HEAT LAMP 3 3 VDC 1 P9 J9 ACH ACN 1 P6 J6 3 13 Enable Fuser Relay Fuser Relay On Heat Lamp On ACH 3 3 VDC PL 5 1 FUSER MODULE PL 5 1 FUSER MODULE 1 CON J9 2 ...

Page 183: ...1 2 3 4 5 6 10 2 PRINT EXIT 7 11 PL 4 1 MAIN PWB 3 3 VDC DC COM 3 3 VDC 2 1 3 3 VDC OUTPUT TRAY FULL L 3 3 VDC 3 3 VDC DC COM EXIT SENSOR PAPER AT EXIT SENSOR L 3 3 VDC 3 3 VDC DC COM 3 3 VDC DC COM PL 4 1 HVPS PWB 3 J8 P8 J2 P2 20 P30 J30 7 J100 P100 OUTPUT TRAY FULL OUTPUT TRAY FULL SENSOR PL 4 1 PL 4 3 ...

Page 184: ...NAL 2 2 SCAN CONTROL DC COM 3 3 VDC 5 5 REFERENCE SIGNAL 6 6 SIGNAL 7 7 CLOCK SIGNAL 6 6 VDC 6 6 VDC 6 6 VDC DC COM 9 9 CIS BLUE 10 10 CIS GREEN 11 11 CIS RED DC COM PL 7 1 SCAN MOTOR PHASE A PHASE B PHASE C PHASE D MOT PL 8 1 CONTROL PANEL PWB MOTOR DRIVER 3 2 4 13 3 1 J11 P11 2 1 4 13 SCAN HOME SENSOR SIGNAL 5 VDC DC COM SCANNER HOME H 5 VDC 5 VDC DC COM 5VDC 2 3 1 SCANNER HOME SENSOR 3 2 1 4 3 ...

Page 185: ...THIS PAGE INTENTIONALLY BLANK ...

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