03/2003
1-3
8850/ 510DP
Introduction
Service Call Procedures
Introduction
The Service Call Procedures are designed to assist the Service Representative to identify
Printer faults, perform the necessary corrective action, and perform the correct Maintenance
Procedures. The Service Call Procedures are designed to be used with the Printer Service
Manual and is the entry level for all service calls.
•
- The Call Flow Procedure is a list of activities to be performed on
each service call.
•
- This procedure is designed to identify and classify the Printer problem and
to refer you to the appropriate RAP in order to repair the problem. When the problem has
been repaired, perform the System Checkout / Final Action.
•
Print Defect Isolation Procedure
- This procedure directs the CSE to make test prints, per-
form test procedures to identify the cause of a print defect.
•
Workstation Checkout Procedure
- This procedure is designed to ensure that the Printer
is correctly set up to run and communicate with other elements. It consists of a series of
connection checks, configuration test prints, PING tests, and tests made from a laptop
PC.
•
- This table contains a list of Status Codes, their related compo-
nents, the corresponding RAP (Repair Analysis Procedure), BSD (Block Schematic Dia-
gram), Component Code and Parts List reference. The chart is designed to direct you to
the appropriate Clearance Procedure. When the Status Code problem has been repaired,
refer to the Call Flow Diagram and continue the Service Call.
•
- This table contains a list of messages that may be gener-
ated by the Printer, their cause, clearance procedures, and BSD references.
•
- This table contains a list of messages that may be generated
by the Printer, their cause, clearance procedures, and BSD references.
•
- This service is performed when the CSE has been called back to correct a
problem that was thought to have been recently corrected. The Callback is a short proce-
dure performed on the subsystem that caused the original service call.
•
- The purpose of this procedure is to record the media feet count and
to make a record in the machine log book of the service activities that were performed.
The Final Action is designed to ensure that the print is transported correctly and to ensure
that image quality is within specification.
Summary of Contents for Synergix 8850
Page 1: ...03 2003 1 8850 510DP Transmittal Page Transmittal Page 3...
Page 2: ...03 2003 2 8850 510DP Transmittal Page...
Page 5: ...03 2003 1 8850 510DP Title Pages Title Pages...
Page 6: ...03 2003 2 8850 510DP Title Pages...
Page 8: ......
Page 10: ...03 2003 2 8850 510DP Introduction...
Page 16: ...03 2003 viii 8850 510DP Introduction...
Page 18: ...03 2003 1 2 8850 510DP Service Call Procedures...
Page 34: ...03 2003 1 18 8850 510DP Callback System Checkout Final Action Service Call Procedures...
Page 36: ...03 2003 2 2 8850 510DP Status Indicator RAPs...
Page 54: ...03 2003 2 20 8850 510DP Generic Sensor RAP Generic Switch RAP Status Indicator RAPs...
Page 56: ...03 2003 3 2 8850 510DP Print Quality...
Page 76: ...03 2003 3 22 8850 510DP PQ 22 PQ 23 Print Quality...
Page 78: ...03 2003 4 2 8850 510DP Repairs and Adjustments...
Page 100: ...03 2003 4 24 8850 510DP REP 7 14 Repairs and Adjustments...
Page 186: ...03 2003 4 110 8850 510DP REP 9 25 Repairs and Adjustments...
Page 214: ...03 2003 4 138 8850 510DP REP 10 11 Repairs and Adjustments...
Page 218: ...03 2003 4 142 8850 510DP REP 14 1 Repairs and Adjustments...
Page 234: ...03 2003 4 158 8850 510DP ADJ 10 3 Repairs and Adjustments...
Page 236: ...03 2003 5 2 8850 510DP Parts Lists...
Page 242: ...03 2003 5 8 8850 510DP Parts Lists Intentionally left blank...
Page 286: ...03 2003 5 52 8850 510DP Part Number Index Parts Lists...
Page 288: ...03 2003 6 2 8850 510DP General Procedures...
Page 304: ...03 2003 6 18 8850 510DP GP 9 General Procedures...
Page 336: ...03 2003 6 50 8850 510DP SPS 510dp Change Tag Information General Procedures...
Page 338: ...03 2003 7 2 8850 510DP Wiring Data...
Page 340: ...03 2003 7 4 8850 510DP Level 1 BSD Wiring Data Level 1 BSD...
Page 341: ...03 2003 7 5 8850 510DP Level 1 BSD Wiring Data BSD 8 1...
Page 342: ...03 2003 7 6 8850 510DP Level 1 BSD Wiring Data...
Page 343: ...03 2003 7 7 8850 510DP Level 1 BSD Wiring Data...
Page 344: ...03 2003 7 8 8850 510DP BSD 1 1 Wiring Data BSD 1 1 Main Power On 50 and 60 HZ...
Page 346: ...03 2003 7 10 8850 510DP BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3...
Page 348: ...03 2003 7 12 8850 510DP BSD 1 3 Wiring Data BSD 1 3 Interlock Monitoring 1 OF 4...
Page 349: ...03 2003 7 13 8850 510DP BSD 1 3 Wiring Data 1 3 Interlock Monitoring 2 0F 4...
Page 352: ...03 2003 7 16 8850 510DP BSD 1 4 Wiring Data BSD 1 4 Machine Cooling...
Page 353: ...03 2003 7 17 8850 510DP BSD 2 1 Wiring Data BSD 2 1 Mode Selection...
Page 354: ...03 2003 7 18 8850 510DP BSD 2 1 Wiring Data...
Page 355: ...03 2003 7 19 8850 510DP BSD 3 1 Wiring Data BSD 3 1 Machine Run Control...
Page 356: ...03 2003 7 20 8850 510DP BSD 3 1 Wiring Data...
Page 357: ...03 2003 7 21 8850 510DP BSD 4 1 Wiring Data BSD 4 1 Fuser Heat Roll Drive...
Page 358: ...03 2003 7 22 8850 510DP BSD 4 2 BSD 4 3 Wiring Data BSD 4 2 Developer Drive BSD 4 3 Drum Drive...
Page 359: ...03 2003 7 23 8850 510DP BSD 4 3 Wiring Data...
Page 360: ...03 2003 7 24 8850 510DP BSD 6 1 Wiring Data BSD 6 1 Imaging Right Side...
Page 361: ...03 2003 7 25 8850 510DP BSD 6 1 Wiring Data...
Page 362: ...03 2003 7 26 8850 510DP BSD 6 1 Wiring Data...
Page 363: ...03 2003 7 27 8850 510DP BSD 7 1 Wiring Data BSD 7 1 Media Drive...
Page 364: ...03 2003 7 28 8850 510DP BSD 7 1 Wiring Data...
Page 365: ...03 2003 7 29 8850 510DP BSD 7 2 Wiring Data BSD 7 2 Media Feed Roll 1...
Page 366: ...03 2003 7 30 8850 510DP BSD 7 2 Wiring Data...
Page 367: ...03 2003 7 31 8850 510DP BSD 7 3 Wiring Data BSD 7 3 Media Feed Roll 2...
Page 368: ...03 2003 7 32 8850 510DP BSD 7 3 Wiring Data...
Page 369: ...03 2003 7 33 8850 510DP BSD 7 4 Wiring Data BSD 7 4 Media Feed Roll 3...
Page 370: ...03 2003 7 34 8850 510DP BSD 7 4 Wiring Data...
Page 371: ...03 2003 7 35 8850 510DP BSD 7 5 Wiring Data BSD 7 5 Media Cutting...
Page 372: ...03 2003 7 36 8850 510DP BSD 7 5 Wiring Data...
Page 375: ...03 2003 7 39 8850 510DP BSD 8 2 Wiring Data...
Page 376: ...03 2003 7 40 8850 510DP BSD 8 2 Wiring Data...
Page 377: ...03 2003 7 41 8850 510DP BSD 8 2 Wiring Data...
Page 379: ...03 2003 7 43 8850 510DP BSD 8 3 Wiring Data Figure 2 Print Transportation 2 of 2...
Page 380: ...03 2003 7 44 8850 510DP BSD 9 1 Wiring Data BSD 9 1 Charging Figure 1 Charging 1 of 2...
Page 381: ...03 2003 7 45 8850 510DP BSD 9 1 Wiring Data Figure 2 Charging 2 of 3...
Page 382: ...03 2003 7 46 8850 510DP BSD 9 1 Wiring Data Figure 3 Charging 3 of 3...
Page 383: ...03 2003 7 47 8850 510DP BSD 9 2 Wiring Data BSD 9 2 Exposure Figure 1 Exposure 1 of 1...
Page 384: ...03 2003 7 48 8850 510DP BSD 9 3 Wiring Data BSD 9 3 Development Figure 1 Development 1 of 4...
Page 385: ...03 2003 7 49 8850 510DP BSD 9 3 Wiring Data Figure 2 Development 2 of 4...
Page 386: ...03 2003 7 50 8850 510DP BSD 9 3 Wiring Data Figure 3 Development 3 of 4...
Page 387: ...03 2003 7 51 8850 510DP BSD 9 3 Wiring Data Figure 4 Development 4 of 4...
Page 389: ...03 2003 7 53 8850 510DP BSD 9 4 Wiring Data Figure 2 Image Transfer and Media Stripping 2 of 2...
Page 391: ...03 2003 7 55 8850 510DP BSD 9 5 Wiring Data Figure 2 Drum Cleaning 2 of 2...
Page 393: ...03 2003 7 57 8850 510DP BSD 9 6 Wiring Data Figure 2 Drum Discharging 2 of 2...
Page 395: ...03 2003 7 59 8850 510DP BSD 9 7 Wiring Data Figure 2 Toner Developer Dispense 2 of 3...
Page 396: ...03 2003 7 60 8850 510DP BSD 9 7 Wiring Data Figure 3 Toner Developer Dispense 3 of 3...
Page 397: ...03 2003 7 61 8850 510DP BSD 9 8 Wiring Data BSD 9 8 Corotron and Developer Bias Power...
Page 398: ...03 2003 7 62 8850 510DP BSD 9 8 Wiring Data...
Page 399: ...03 2003 7 63 8850 510DP BSD 10 1 Wiring Data BSD 10 1 Fuser Heat Figure 1 Fuser Heat 1 of 3...
Page 400: ...03 2003 7 64 8850 510DP BSD 10 1 Wiring Data Figure 2 Fuser Heat 2 of 3...
Page 401: ...03 2003 7 65 8850 510DP BSD 10 1 Wiring Data Figure 3 Fuser Heat 3 of 3...
Page 402: ...03 2003 7 66 8850 510DP BSD 10 2 Wiring Data BSD 10 2 Fuser Oil Dispensing...
Page 403: ...03 2003 7 67 8850 510DP BSD 10 2 Wiring Data Figure 1 Fuser Oil Dispensing 2 of 2...
Page 404: ...03 2003 7 68 8850 510DP BSD 10 3 Wiring Data BSD 10 3 Fusing and Jam Detection...
Page 405: ...03 2003 7 69 8850 510DP BSD 10 3 Wiring Data...
Page 406: ...03 2003 7 70 8850 510DP BSD 10 3 Wiring Data...
Page 407: ...03 2003 7 71 8850 510DP BSD 10 3 Wiring Data...
Page 408: ...03 2003 7 72 8850 510DP BSD 10 3 Wiring Data...