
03/2003
1-13
8850/ 510DP
Maintenance Procedures
Service Call Procedures
Maintenance Procedures
Table 1 Image Module
INTERVAL
TASK
REASON
TASK ENABLER
Normal Call
Check, clean, or repair spacing wheels
as required.
Contaminated, dirty or worn spacing wheels or Drum
ends cause print quality defects.
Clean or replace spacing wheels and the end surface of the Drum that the
wheels ride on.
Normal
Call
Check and clean, if required, the
charge Scorotron.
Contaminated grid, bent or contaminated pins. Worn
end blocks, are also causes for scorotron failure,
which results in print quality defects.
WARNING
The scorotron pin arrays are very sharp. Use care when handling the
assembly.
If contaminated, remove scorotron assembly and clean both sides of the
grid with a brush. Examine pins and clean with brush Only if contaminated.
Cleaning with a cloth can deposit lint that will cause print quality problems.
Normal Call
Clean the image bar.
Contamination causes print quality defects.
Clean the image bar with a lint free cloth and lens cleaner.
15K ft.
4.5Km
Clean the Scorotron Screen.
Contamination on the screen causes print quality
defects
Remove the Scorotron Screen and clean it with a brush.
NOTE: Do not use a cloth to clean the Scorotron Screen as it can leave lint
on the screen, causing print quality problems.
As Required
Repair or replace the scorotron/ grid.
Contamination causes print quality defects.
WARNING
The scorotron pin arrays are very sharp. Use care when handling the
assembly.
Replace the grid and/or pin array.
Perform
Electrostatic Series.
Table 2 Drum/ Cleaner Module
INTERVAL
TASK
REASON
TASK ENABLER
Normal Call
Clean the Drum/cleaner module.
Clean the Erase Bar.
Inspect the Drum for damage.
Inspect components for vellum con-
tamination.
Inspect all seals for damage.
Inspect the Cleaner Blade for damage.
Contamination can cause print quality problems. Con-
taminants can travel to the LED bar and scorotrons,
which results in print quality problems. Fused toner on
the bottom of the module can cause jams.
Contamination reduces the effectiveness of the lamp
to discharge the Drum.
Contaminants from vellum
- Cleaner failure
- Contaminants to prints.
Vellum contamination will contaminate and plug the
cleaner auger at the ends.
Clean the toner from the housing and cleaner blade with a vacuum cleaner.
NOTE: Ensure that the vacuum cleaner does not contact the edge of the
cleaner blade that touches the surface of the Drum.
Perform the Drum Cleaning Enhancement procedure in section 6. Use
cleaning solvent to remove any fused toner from the bottom of the module.
Replace the Drum if damaged.
Clean the Erase Bar with a brush or dry lint free cloth.
Replace any damaged xerographic module seals.
As Required
Check/clean the Drum.
Contamination/wear, scratches, or chips can generate
print quality problems.
Inspect Drum surface for deep scratches, chips or excessive wear. Replace
Drum if damaged.
Apply zinc stearate to the cleaning blade and Drum. *Note 2
Clean Drum surface with Xerox Film Remover if contaminated. Apply zinc
stearate when surface is dry.
As Required
*Note 3
Check/clean the cleaning blade.
Replace with the new Drum or as
required.
Residual image, streaks, Drum scuffing can occur if
the blade is worn or contaminated.
Vacuum clean the cleaning blade. *Note 1
Apply zinc stearate to the cleaning blade and Drum. *Note 2
Replace the blade if damaged.
Summary of Contents for Synergix 8850
Page 1: ...03 2003 1 8850 510DP Transmittal Page Transmittal Page 3...
Page 2: ...03 2003 2 8850 510DP Transmittal Page...
Page 5: ...03 2003 1 8850 510DP Title Pages Title Pages...
Page 6: ...03 2003 2 8850 510DP Title Pages...
Page 8: ......
Page 10: ...03 2003 2 8850 510DP Introduction...
Page 16: ...03 2003 viii 8850 510DP Introduction...
Page 18: ...03 2003 1 2 8850 510DP Service Call Procedures...
Page 34: ...03 2003 1 18 8850 510DP Callback System Checkout Final Action Service Call Procedures...
Page 36: ...03 2003 2 2 8850 510DP Status Indicator RAPs...
Page 54: ...03 2003 2 20 8850 510DP Generic Sensor RAP Generic Switch RAP Status Indicator RAPs...
Page 56: ...03 2003 3 2 8850 510DP Print Quality...
Page 76: ...03 2003 3 22 8850 510DP PQ 22 PQ 23 Print Quality...
Page 78: ...03 2003 4 2 8850 510DP Repairs and Adjustments...
Page 100: ...03 2003 4 24 8850 510DP REP 7 14 Repairs and Adjustments...
Page 186: ...03 2003 4 110 8850 510DP REP 9 25 Repairs and Adjustments...
Page 214: ...03 2003 4 138 8850 510DP REP 10 11 Repairs and Adjustments...
Page 218: ...03 2003 4 142 8850 510DP REP 14 1 Repairs and Adjustments...
Page 234: ...03 2003 4 158 8850 510DP ADJ 10 3 Repairs and Adjustments...
Page 236: ...03 2003 5 2 8850 510DP Parts Lists...
Page 242: ...03 2003 5 8 8850 510DP Parts Lists Intentionally left blank...
Page 286: ...03 2003 5 52 8850 510DP Part Number Index Parts Lists...
Page 288: ...03 2003 6 2 8850 510DP General Procedures...
Page 304: ...03 2003 6 18 8850 510DP GP 9 General Procedures...
Page 336: ...03 2003 6 50 8850 510DP SPS 510dp Change Tag Information General Procedures...
Page 338: ...03 2003 7 2 8850 510DP Wiring Data...
Page 340: ...03 2003 7 4 8850 510DP Level 1 BSD Wiring Data Level 1 BSD...
Page 341: ...03 2003 7 5 8850 510DP Level 1 BSD Wiring Data BSD 8 1...
Page 342: ...03 2003 7 6 8850 510DP Level 1 BSD Wiring Data...
Page 343: ...03 2003 7 7 8850 510DP Level 1 BSD Wiring Data...
Page 344: ...03 2003 7 8 8850 510DP BSD 1 1 Wiring Data BSD 1 1 Main Power On 50 and 60 HZ...
Page 346: ...03 2003 7 10 8850 510DP BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3...
Page 348: ...03 2003 7 12 8850 510DP BSD 1 3 Wiring Data BSD 1 3 Interlock Monitoring 1 OF 4...
Page 349: ...03 2003 7 13 8850 510DP BSD 1 3 Wiring Data 1 3 Interlock Monitoring 2 0F 4...
Page 352: ...03 2003 7 16 8850 510DP BSD 1 4 Wiring Data BSD 1 4 Machine Cooling...
Page 353: ...03 2003 7 17 8850 510DP BSD 2 1 Wiring Data BSD 2 1 Mode Selection...
Page 354: ...03 2003 7 18 8850 510DP BSD 2 1 Wiring Data...
Page 355: ...03 2003 7 19 8850 510DP BSD 3 1 Wiring Data BSD 3 1 Machine Run Control...
Page 356: ...03 2003 7 20 8850 510DP BSD 3 1 Wiring Data...
Page 357: ...03 2003 7 21 8850 510DP BSD 4 1 Wiring Data BSD 4 1 Fuser Heat Roll Drive...
Page 358: ...03 2003 7 22 8850 510DP BSD 4 2 BSD 4 3 Wiring Data BSD 4 2 Developer Drive BSD 4 3 Drum Drive...
Page 359: ...03 2003 7 23 8850 510DP BSD 4 3 Wiring Data...
Page 360: ...03 2003 7 24 8850 510DP BSD 6 1 Wiring Data BSD 6 1 Imaging Right Side...
Page 361: ...03 2003 7 25 8850 510DP BSD 6 1 Wiring Data...
Page 362: ...03 2003 7 26 8850 510DP BSD 6 1 Wiring Data...
Page 363: ...03 2003 7 27 8850 510DP BSD 7 1 Wiring Data BSD 7 1 Media Drive...
Page 364: ...03 2003 7 28 8850 510DP BSD 7 1 Wiring Data...
Page 365: ...03 2003 7 29 8850 510DP BSD 7 2 Wiring Data BSD 7 2 Media Feed Roll 1...
Page 366: ...03 2003 7 30 8850 510DP BSD 7 2 Wiring Data...
Page 367: ...03 2003 7 31 8850 510DP BSD 7 3 Wiring Data BSD 7 3 Media Feed Roll 2...
Page 368: ...03 2003 7 32 8850 510DP BSD 7 3 Wiring Data...
Page 369: ...03 2003 7 33 8850 510DP BSD 7 4 Wiring Data BSD 7 4 Media Feed Roll 3...
Page 370: ...03 2003 7 34 8850 510DP BSD 7 4 Wiring Data...
Page 371: ...03 2003 7 35 8850 510DP BSD 7 5 Wiring Data BSD 7 5 Media Cutting...
Page 372: ...03 2003 7 36 8850 510DP BSD 7 5 Wiring Data...
Page 375: ...03 2003 7 39 8850 510DP BSD 8 2 Wiring Data...
Page 376: ...03 2003 7 40 8850 510DP BSD 8 2 Wiring Data...
Page 377: ...03 2003 7 41 8850 510DP BSD 8 2 Wiring Data...
Page 379: ...03 2003 7 43 8850 510DP BSD 8 3 Wiring Data Figure 2 Print Transportation 2 of 2...
Page 380: ...03 2003 7 44 8850 510DP BSD 9 1 Wiring Data BSD 9 1 Charging Figure 1 Charging 1 of 2...
Page 381: ...03 2003 7 45 8850 510DP BSD 9 1 Wiring Data Figure 2 Charging 2 of 3...
Page 382: ...03 2003 7 46 8850 510DP BSD 9 1 Wiring Data Figure 3 Charging 3 of 3...
Page 383: ...03 2003 7 47 8850 510DP BSD 9 2 Wiring Data BSD 9 2 Exposure Figure 1 Exposure 1 of 1...
Page 384: ...03 2003 7 48 8850 510DP BSD 9 3 Wiring Data BSD 9 3 Development Figure 1 Development 1 of 4...
Page 385: ...03 2003 7 49 8850 510DP BSD 9 3 Wiring Data Figure 2 Development 2 of 4...
Page 386: ...03 2003 7 50 8850 510DP BSD 9 3 Wiring Data Figure 3 Development 3 of 4...
Page 387: ...03 2003 7 51 8850 510DP BSD 9 3 Wiring Data Figure 4 Development 4 of 4...
Page 389: ...03 2003 7 53 8850 510DP BSD 9 4 Wiring Data Figure 2 Image Transfer and Media Stripping 2 of 2...
Page 391: ...03 2003 7 55 8850 510DP BSD 9 5 Wiring Data Figure 2 Drum Cleaning 2 of 2...
Page 393: ...03 2003 7 57 8850 510DP BSD 9 6 Wiring Data Figure 2 Drum Discharging 2 of 2...
Page 395: ...03 2003 7 59 8850 510DP BSD 9 7 Wiring Data Figure 2 Toner Developer Dispense 2 of 3...
Page 396: ...03 2003 7 60 8850 510DP BSD 9 7 Wiring Data Figure 3 Toner Developer Dispense 3 of 3...
Page 397: ...03 2003 7 61 8850 510DP BSD 9 8 Wiring Data BSD 9 8 Corotron and Developer Bias Power...
Page 398: ...03 2003 7 62 8850 510DP BSD 9 8 Wiring Data...
Page 399: ...03 2003 7 63 8850 510DP BSD 10 1 Wiring Data BSD 10 1 Fuser Heat Figure 1 Fuser Heat 1 of 3...
Page 400: ...03 2003 7 64 8850 510DP BSD 10 1 Wiring Data Figure 2 Fuser Heat 2 of 3...
Page 401: ...03 2003 7 65 8850 510DP BSD 10 1 Wiring Data Figure 3 Fuser Heat 3 of 3...
Page 402: ...03 2003 7 66 8850 510DP BSD 10 2 Wiring Data BSD 10 2 Fuser Oil Dispensing...
Page 403: ...03 2003 7 67 8850 510DP BSD 10 2 Wiring Data Figure 1 Fuser Oil Dispensing 2 of 2...
Page 404: ...03 2003 7 68 8850 510DP BSD 10 3 Wiring Data BSD 10 3 Fusing and Jam Detection...
Page 405: ...03 2003 7 69 8850 510DP BSD 10 3 Wiring Data...
Page 406: ...03 2003 7 70 8850 510DP BSD 10 3 Wiring Data...
Page 407: ...03 2003 7 71 8850 510DP BSD 10 3 Wiring Data...
Page 408: ...03 2003 7 72 8850 510DP BSD 10 3 Wiring Data...