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V-King 3D Printer MK2

Assembly Manual

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Summary of Contents for MK2

Page 1: ...MK2 Assembly Manual For further questions Facebook Group Viking 3D Printers Builders Club Discord server For comments input and suggestions for changes in the documentation feel free to add a comment...

Page 2: ...on 360 2 Sourcing Guide 3 Base Frame Assembly a Corner part of the frame b XY motors with brackets c XY idler corner pulleys 4 X Axis Assembly a XY Forks b X Idlers c X Carrier d X Carrier cable loom...

Page 3: ...Base Frame Assembly V King MK2 Assembly Manual 2021 02 27 3 41 https vkingprinter com...

Page 4: ...gear buddy and tensioner D C facing out 3 for the gear buddy and tensioner D C facing up 2 for the gear buddy D C facing in 3 for gear buddy and tensioner Upper V slots A B facing up 4 for extruder a...

Page 5: ...h loosely fastening the corner brackets with the button head screws and washers 3 Add the right amount of tee nuts before mounting the corner cubes see separate overview 4 Add the corner cubes using t...

Page 6: ...eeth Printed parts 2 XY Motor Corner Bracket_2x_SN_BN_100 stl Videos Fusion 360 animation XY Gantry Assembly Live build MK1 Motor pulleys Step by step 1 Mount the brackets with the M5 screws and washe...

Page 7: ...The B motor pulley mounts with the teeth down The pulley should be mounted 3 5 mm from the bottom flange to the top of the motor housing V King MK2 Assembly Manual 2021 02 27 7 41 https vkingprinter c...

Page 8: ...stl Videos Fusion 360 animation XY Gantry Assembly Live build Corner Idler Bracket Assembly Step by step 1 Mount the brackets with the specified screws and washers 2 Lube up the pulleys with the lith...

Page 9: ...X Axis Assembly V King MK2 Assembly Manual 2021 02 27 9 41 https vkingprinter com...

Page 10: ...w_7x_SB_BN stl Step by step 1 Mount the bearings in the wheels with the included shim between the bearings 2 Insert the hex head screw into the fork Make sure the head is properly aligned 3 Place the...

Page 11: ...Axis Idler Spacer_4x_SN_BY stl Videos Fusion 360 Animation Adding the X axis and the X idlers Live Build X Idler Bracket Assembly Step by step 1 Be aware that the two idlers are not equal 2 Mount the...

Page 12: ...tep 1 Mount the bearings in the wheels with the included shim between the bearings 2 Mount the wheels into the X carrier with the M5 bolts washers and locknuts 3 Slide the prebuilt XYZ fork into the X...

Page 13: ...arrier Cable Loom Bracket_1x_SB_BO stl 1 X Carrier Cable Loom Tube_1x_SN_BN stl Videos None Step by step 1 Fasten the cable loom tube to the bracket with the M4 bolts washers and nuts 2 Fasten the opt...

Page 14: ...Carrier Hotend Buddy_1x_SA_BN_100 stl 1 BL Touch Spacer 5mm_1x_SN_BN stl 1 X Carrier Blower Fan Grill_1x_SN_BN_100 stl Videos None Step by step 1 Insert the 3010 fans into the fan shroud and fasten w...

Page 15: ...shroud with the 12 mm M4 bolts 5 Mount the 4010 fan and the printed fan grill on top of the X carrier with the M2 5 Bolts Use the 16 mm bolts to fasten the fan to the carrier and the 12 mm bolts on to...

Page 16: ...M5 Lock Nuts 8 M5 Washers Y Endstop bracket 1 Optical Sensor 2 M3 x 12 mm Button Head Bolts 2 M3 Nuts Printed parts 2 Y Carrier_2x_SB_BO stl 1 Y EndStop Flag_1x_SN_BN stl 1 Y EndStop Bracket_1x_SN_BO...

Page 17: ...ount the wheels in the Y carrier with one precision shim on each side of the wheel Use the M5 x 30 mm Button Head Screw for the wheel with washers and locknuts 4 Fasten the optical sensor to the endst...

Page 18: ...lt heads are loose and fit into the rail Fasten the X idler buddy loosely with the M5 10 mm screws closest to the X carrier Push it 5 cm into the end 2 Slide the X carrier loosely on the V rail Be sur...

Page 19: ...the top 10 Fasten the X axis to the Y carrier and the X end stop flag on the A D side with an M5 14 mm bolt at the top 11 Slide the X idlers outside the Y carrier Use an allen key or similar to ensur...

Page 20: ...Mounting and tensioning the X Y belts Image source http corexy com V King MK2 Assembly Manual 2021 02 27 20 41 https vkingprinter com...

Page 21: ...into 2 parts of 200 cm 3 Start with fastening the belt in one of the tensioners The teeth on the belt should point away from the motors at the X carrier 4 Thread the belt around the different idlers a...

Page 22: ...t for now Videos Live build Gates GT2 Belt Tensioning by note Live build Add Individual XY Belt Tensioners Step by step 1 Tensioning the belts could be done both manually and by using an app on your p...

Page 23: ...Z Drive Assembly V King MK2 Assembly Manual 2021 02 27 23 41 https vkingprinter com...

Page 24: ...x 25 mm Button Head Screws 4 M5 Lock Nuts 4 M5 Nuts Z carrier 8 M5 x 30 mm Button Head Bolts 8 M5 Locknuts 16 M5 Washers Printed parts 4 XYZ Carrier Fork_7x_SN_BO stl 4 XYZ ThumbScrew_7x_SB_BN stl 4 Z...

Page 25: ...d place one wheel in each fork Use precision shims on each side of the wheel and use the M5 x 25 mm bolts and M5 locknuts to secure the wheels in the forks Do not use washers here 4 Place the rest of...

Page 26: ...os Fusion 360 animation Attaching the bed frame Step by step 1 Place the nut into the recess in the buddy TIP if it is difficult to get the nuts in place you can heat them up with the tip of a solderi...

Page 27: ...M5 x 10 mm Button Head Bolts For the build plate support 7 M5 x 10 mm Button Head Bolts 7 M5 Washers 7 M5 T Nuts 2 M5 x 20 mm Hex Head Bolts 2 M5 Nuts Printed parts 4 Bed L Bracket_4x_SN_BN stl 2 Bed...

Page 28: ...2 Mount the bed idlers exactly in the middle of the bed frame 250 mm from the main frame 3 Mount the perpendicular V slot rails with the 4 L brackets 4 Add the center bed support and fasten it 5 Thre...

Page 29: ...Top Lock 2x_SN_BN_100 stl Videos Fusion 360 animation Top Belt Anchor Point Step by step 1 Start mounting the toothed idlers in the top belt anchors Use the M5 x 25 mm bolts nuts and washers Remember...

Page 30: ...x 560 mm Rod 2 M3 x 20 mm Button Head Bolts 2 M3 Lock Nuts 4 M3 Washers 10 M5 Tee Nuts 12 M5 Washers 10 M5x10 Button Head Bolts Printed parts 1Z Axis Worm Gear Buddy_1x_SN_BN_100 stl 1 Z Axis Worm Ge...

Page 31: ...got to place tee nuts in the frame 4 Add the bottom belt anchors on the bottom frame and fasten them the same way 5 Press the bearings into the buddies Make sure they are pressed fully in 6 Insert the...

Page 32: ...os Live build Explaining the belted Z axis Step by step 1 Cut the timing belt into two 150 cm pieces and thread it as shown in the video 2 Tighten the belt equally on both sides They should sound the...

Page 33: ...through the bowden loom is approximately 90 100 cm The distance from the junction box to the controller is approximately 90 110 cm Total length 180 200 cm Motor and endstop cables X Motor A cable at l...

Page 34: ...when you think about your poor un crimped wire ends wrapped around some screw inside a terminal it is easy to imagine that since they don t form a solid object the resistance will be higher since onl...

Page 35: ...ew things you will need in order to do this the right way Mainly you will need 1 Side Cutters 2 Ferrule Crimp Pliers 3 Bootlace Ferrules Identify the right sized ferrule Ferrule Too Big V King MK2 Ass...

Page 36: ...How to do a proper crimp Never solder wires before crimping V King MK2 Assembly Manual 2021 02 27 36 41 https vkingprinter com...

Page 37: ...Connectors Dupont JST XH JST SM Molex KK 254 Universal connectors Board Connectors General Cable Connectors Duet board Connectors V King MK2 Assembly Manual 2021 02 27 37 41 https vkingprinter com...

Page 38: ...Using a solid state relay with a 220V 110V heated bed V King MK2 Assembly Manual 2021 02 27 38 41 https vkingprinter com...

Page 39: ...It is advisable to mount a thermal fuse at the bed that disconnects power above 135 C in case of failure of the SSR V King MK2 Assembly Manual 2021 02 27 39 41 https vkingprinter com...

Page 40: ...Thermal fuse mounted on the bed V King MK2 Assembly Manual 2021 02 27 40 41 https vkingprinter com...

Page 41: ...Thomas Sanladerer How to wire your 3D printer https www voron dev home voron 2 2 supplement electronics content Voron V2 Thermal fuse mount V King MK2 Assembly Manual 2021 02 27 41 41 https vkingprint...

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V-King MK2, Assembly Manual

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