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Xantrex XW4024 230 50, Installation Manual, Page: 7 / 68

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This manual for use by qualified personnel only

Important Safety Instructions

SAVE THESE INSTRUCTIONS

1.

Before using the Xantrex XW Series Inverter/Charger, read all instructions 
and cautionary markings on the Xantrex XW Series Inverter/Charger and the 
batteries, as well as all appropriate sections of this guide.

2.

Make sure that the Xantrex XW Series Inverter/Charger is installed according 
to the guidelines and procedures in this Installation Guide.

3.

Do not expose the Xantrex XW Series Inverter/Charger to rain, snow, or 
spray. To reduce risk of fire, do not cover or obstruct the ventilation openings.

4.

Use only attachments recommended or sold by Schneider Electric. Doing 
otherwise may result in a risk of fire, electric shock, or injury to persons.

5.

To avoid a risk of fire and electric shock, make sure that existing wiring is in 
good condition and that the wire is not undersized. Do not operate the 
Xantrex XW Series Inverter/Charger with damaged or substandard wiring.

6.

Do not operate the Xantrex XW Series Inverter/Charger if it has received a 
sharp blow, been dropped, or been otherwise damaged in any way. If the 
Xantrex XW Series Inverter/Charger is damaged, see the Warranty section.

7.

Do not disassemble the Xantrex XW Series Inverter/Charger. It contains no 
user-serviceable parts. See the Warranty for instructions on obtaining 
service. Attempting to service the Xantrex XW Series Inverter/Charger 
yourself may result in a risk of electrical shock or fire and will void your 
warranty. Internal capacitors remain charged after all power is disconnected.

8.

To reduce the risk of electrical shock, authorized service personnel must 
disconnect both AC and DC power from the Xantrex XW Series Inverter/
Charger before attempting any maintenance or cleaning or working on any 
circuits connected to the Xantrex XW Series Inverter/Charger. Putting the unit 
in Standby mode will not reduce this risk.

9.

To reduce the chance of short-circuits, authorized service personnel must 
use insulated tools when installing or working with this equipment.

WARNING

This chapter contains important safety and operating instructions. Read and 
keep this Installation Guide for future reference.

WARNING: Limitations on use

The Xantrex XW Power System is not intended for use in connection with life 
support systems or other medical equipment or devices.

Summary of Contents for XW4024 230 50

Page 1: ...Xantrex XW Hybrid Inverter Charger Xantrex XW4024 230 50 Xantrex XW4548 230 50 Xantrex XW6048 230 50 Installation Guide www schneider electric com...

Page 2: ...YOUR SCHNEIDER ELECTRIC DISTRIBUTOR SOLIGENT 800 967 6917 www soligent net...

Page 3: ...Xantrex XW Hybrid Inverter Charger Installation Guide www schneider electric com...

Page 4: ...STS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND...

Page 5: ...ufacturers for this information Audience This Guide is intended for anyone installing the Xantrex XW Power System Installers must be certified technicians or electricians Organization This guide is or...

Page 6: ...ents refer to Xantrex XW Power System Installation Overview 975 0238 01 01 Xantrex XW System Control Panel Owner s Guide 975 0298 01 01 Xantrex XW Solar Charge Controller Owner s Guide 975 0283 01 01...

Page 7: ...een dropped or been otherwise damaged in any way If the Xantrex XW Series Inverter Charger is damaged see the Warranty section 7 Do not disassemble the Xantrex XW Series Inverter Charger It contains n...

Page 8: ...vi...

Page 9: ...2 8 Guidelines for Routing the Communications Cables 2 8 Xantrex Xanbus Network Components 2 9 Network Layout 2 10 Connecting Xantrex Xanbus Enabled Devices 2 11 Connecting AC Sync Cables 2 11 Step 4...

Page 10: ...Confirming Battery Charger Operation 2 31 Step 5 Installing Additional Inverters 2 33 Installation Steps 2 33 Basic Functional Test Multiple Inverters 2 34 A Specifications Electrical Specifications...

Page 11: ...ied personnel only 1 Introduction Chapter 1 Introduction lists and describes the components and basic features of the Xantrex XW Power System For this Topic See System Overview page 1 2 System Compone...

Page 12: ...ze Battery Chargin g In verting Fl ashi ng sel l System Control Panel II Enter Exit Fault Warning System Status Battery 48 2 A 60 5V BatLev E F Load 7262W AC 1 0 W 161 V Menu Standby Power Generator...

Page 13: ...atLev E F Load 7262W AC 1 0 W 161 V Menu Standby Power Generator On Network Fault Automatic Generator Start Single Inverter System with Renewable Energy Solar AC Generator Main Utility Panel Utility G...

Page 14: ...rger and AC transfer switch Up to four inverters can be installed in parallel to create larger 230 volt single phase systems allowing for increased capacity Multiple Xantrex XW Inverter Chargers can a...

Page 15: ...s secured to the wall by two screws not provided Internal wire barriers or raceways are included to keep communications wires separate from AC and DC power wires The Xantrex XW Conduit Box also includ...

Page 16: ...utomatic Generator Start The Xantrex XW Automatic Generator Start Part Number 865 1060 can automatically activate a generator to provide a Xantrex XW Series Inverter Charger with power to recharge dep...

Page 17: ...limited to Onan Quiet Diesel gasoline and LP Power Tech Generac Northern Lights Fisher Panda Westerbeke Kohler Honda and Yamaha Check with the generator manufacturer to make sure your generator has au...

Page 18: ...1 8...

Page 19: ...ibes how to mount and install the Xantrex XW Inverter Charger For this Topic See Pre Installation page 2 2 Step 1 Installing the Mounting Plate page 2 4 Step 2 Mounting the Inverter page 2 7 Step 3 In...

Page 20: ...mm from either side surface and the front of the Xantrex XW Inverter Charger Knockout Preparation Remove your choice of knockouts from the chassis to facilitate conduit installation for wire runs Make...

Page 21: ...d that the minimum clearances are met Mounting The Xantrex XW Power System is designed to be mounted on a vertical surface The supporting surface must be strong enough to support a minimum of 60 kg fo...

Page 22: ...ket has mounting holes spaced 400 mm apart and is designed to span two wall studs spaced 400 mm on center Additional mounting holes are also provided for flexibility in mounting options If the wall do...

Page 23: ...Step 1 Installing the Mounting Plate 975 0384 01 02 2 5 This manual for use by qualified personnel only Figure 2 2 Mounting Plate Dimensions 432 233 175 45 153 57 406 All measurements in mm 19 49 115...

Page 24: ...ting plates should fit together as shown 1 Locate the wall studs If necessary enhance the support surface with a 20 mm plywood panel secured to the wall studs The plywood should span at least three wa...

Page 25: ...er Charger 2 Align the flange on the back of the Xantrex XW Inverter Charger with the bottom edge of the mounting plate Lower the flange on the inverter onto the mounting plate CAUTION Before releasin...

Page 26: ...mance of your network follow these guidelines when routing the communications cables Route the cables away from sharp edges that might damage the insulation Avoid sharp bends in the cable no less than...

Page 27: ...5 VDC while the two other devices each consume a maximum of 200 mA for a total maximum consumption of 400 mA In this example the network is properly configured from a power perspective because the pow...

Page 28: ...s at each end of the chain must have a terminator inserted into their open network ports CAUTION Unpredictable device behavior Do not connect one end of the network to the other to make a ring Figure...

Page 29: ...t as Xantrex Xanbus network cables see Figure 2 7 Network terminators are not required for AC Sync connections To install the AC Sync cables 1 Insert the cable into one of the two AC Sync ports in inv...

Page 30: ...devices in the system must be configured for 24 volts Battery Cable Requirements CAUTION Damage to Equipment The Xantrex XW Inverter Charger is intended to operate with batteries as its source of DC...

Page 31: ...is also recommended that the shank of the ring terminals cable lugs be covered with heat shrink or some other form of insulation Torque Values for the Xantrex XW Series Inverter Charger Important Use...

Page 32: ...ion codes Feed in Protection Requirements Table 2 5 Torque Values for the Chassis Ground Lug Wire Size Torque Value AWG mm2 In lb N m 6 4 16 25 45 5 1 3 2 25 35 50 5 6 Table 2 6 Torque Values for the...

Page 33: ...em The terminal accepts wires from 14 AWG to 2 AWG 2 5 mm2 to 35 mm2 System grounding for the DC system which typically involves bonding connecting the battery negative circuit to ground is dependent...

Page 34: ...Use a wrench to tighten the bolt to the required torque 4 Connect the other connector to the POSITIVE terminal on the fuse or breaker Observe polarity carefully while completing the installation Foll...

Page 35: ...occur Do not apply any type of antioxidant paste until after the battery cable wiring is tightened The same applies for all DC connections Do not over tighten observe all recommended torque values CAU...

Page 36: ...1 DC Connections to a Single Inverter Hybrid Inverter Charger _Battery Connections EU vsd SI no BOS April 10 2008 2007 Xantrex Technology Inc FUS E CLA S S T 300 A MP FUS E CLA S S T 300 A MP ON OFF L...

Page 37: ...describes how to make AC connections between the Xantrex XW Inverter Charger the main utility panel and the inverter load sub panel All wiring must be provided by the installer Do not use an RCD1 equ...

Page 38: ...n Panel additional neutral connections may be required at the input sources The AC terminal block is located on the left side of the inverter beneath the AC access cover See Figure 2 12 Figure 2 12 AC...

Page 39: ...and AC Ground bar Figure 2 13 AC Equipment Grounding Hybrid Inverter Charger _Grounding vsd AC Grounding April 10 2008 2006 Xantrex Technology Inc G N L LIVE OUT N G LIVE IN L N AC LOAD GRID AC1 GEN...

Page 40: ...d install the appropriate circuit breakers into the inverter panel 4 For on grid systems a Disconnect all power to the main utility panel b Determine which circuits will be supplied by the inverter s...

Page 41: ...th a generator that does not provide a grounded neutral the connection from neutral to ground must be made by the installer in the inverter load sub panel In a system with a generator that provides a...

Page 42: ...ker or disconnect to the inverter GEN AC2 L terminal Figure 2 14 Wiring the Xantrex XW Inverter Charger to the Inverter Load Sub Panel and Utility Grid LIVE OUT N G LIVE IN _AC Wiring all EU vsd AC Wi...

Page 43: ...or Wiring to the Inverter AC Wiring Generator vsd May 3 2010 Hybrid Inverter Charger G N L L N AC LOAD GRID AC1 GEN AC2 AC OUT AC IN AC IN L N L N Torque all inverter terminal block connections accord...

Page 44: ...igh battery temperature any device fault The auxiliary output can also be triggered manually using the Xantrex XW System Control Panel The 12 VDC output can trigger a relay to disconnect batteries fro...

Page 45: ...ualified technician for specific installation instructions User Line Wiring Use twisted pairs of 24 AWG to 12 AWG 0 5 mm2 to 2 5 mm2 for connections Carefully route the wires away from high power load...

Page 46: ...lay will turn on but the inverter will remain in Standby mode as shown in Figure 2 17 CAUTION Reverse Polarity Damage Before making the final DC connection or closing the DC breaker or disconnect chec...

Page 47: ...r s ON OFF button and the Equalize button at the same time briefly appears on the inverter information panel to indicate that the inverter is enabled To disable the inverter Press the inverter s ON OF...

Page 48: ...Fault LED is on check for a fault code on the information panel Correct the reported fault if possible and clear the fault If the DC voltage is low the battery bank needs to be charged externally Char...

Page 49: ...ormation panel This completes the functional test If all tests pass the inverter is ready for use If any of the inverter s internal set points need to be adjusted consult the configuration chapter of...

Page 50: ...if necessary Correct polarity Restart functional test No Yes Apply DC power Check display for startup self test If unit powers up in enable operating mode Enable inverter Check for faults Faults Yes C...

Page 51: ...accordance with local electrical codes 4 Install Xantrex Xanbus and AC Sync cables as required See Step 3 Installing Communications Cables on page 2 8 5 Install a Xantrex XW System Control Panel When...

Page 52: ...down arrow and then Enter from System Status screen Next simultaneously press Enter up arrow down arrow b Select the Multi Unit Config menu c Change Dev Number from 00 to 01 The inverter will now app...

Page 53: ...14 Check voltage at AC LOAD terminals of the Master Inverter 15 Switch the AC Load breakers on 16 Confirm operation of connected AC loads 17 Disconnect AC LOAD breakers 18 Using the Xantrex XW System...

Page 54: ...necessary Correct polarity Restart functional test No Yes Apply DC power to inverter 1 Check display on Inv 1 for startup self test Check display for faults Faults Yes Correct fault condition Restart...

Page 55: ...ers Use System Settings to enable invert mode on both inverters Confirm invert mode has been enabled Check displayfor Faults Faults Yes Correct fault condition Restart functional test No Check AC volt...

Page 56: ...2 38...

Page 57: ...This manual for use by qualified personnel only A Specifications Appendix A Specifications provides the electrical and mechanical specifications for the Xantrex XW Power System...

Page 58: ...mode no load 28 W 26 W 24 W Idle Consumption search mode 7 W AC Output Voltage 230 Vac 3 AC Input Voltage Range Bypass Charge Mode 156 280 Vac AC Input Breaker 60 A AC Input Frequency Range Bypass Cha...

Page 59: ...rex XW Inverter Charger can temporarily exceed its continuous output power rating The graphs below illustrate approximate operation time versus load Inverter operation time during overload is limited...

Page 60: ...ed Xantrex XW Series Inverter Charger Efficiency Inverting Efficiency Typical Figure A 2 Output Power Versus Ambient Temperature Output Power Watts Ambient Temperature C 0 1000 2000 3000 4000 5000 600...

Page 61: ...tor Corrected Efficiency Charge Current Amps 80 85 90 95 100 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 XW4024 XW4548 XW6048 Xantrex XW6048 Xantrex XW4548 Xantrex XW4024 Power Factor Charge...

Page 62: ...r use by qualified personnel only Grid Tie Sell Mode Efficiency Typical Output Power Watts Efficiency 75 80 85 90 95 100 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 XW4548 XW4024 XW60...

Page 63: ...dicate AC In status faults warnings equalize mode and battery level Three character display indicates output power or charge current and fault warning codes ON OFF and equalize button System Network X...

Page 64: ...dential Commercial and Light Industrial Environments RCM marked and complies with the following AS 4777 2 Inverter requirements AS 4777 3 Grid protection requirements AS NZS 3100 General requirements...

Page 65: ...Clearance 2 3 D DC Connections Connecting Batteries 2 16 E electrical specifications A 2 F Fire safety 2 2 functional test 2 28 2 34 G Grounding 2 14 2 15 Grounding the DC System 2 15 I Inverter Pane...

Page 66: ...IX 2...

Page 67: ......

Page 68: ...49 0 2102 404 7101 pv service de schneider electric com Espa a 34 902 101 813 34 933 055 026 es sat es schneider electric com L Italia 39 035 4151111 39 035415 3200 IT pronto contatto it schneider el...

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