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XAG P30 Maintenance Manual Download Page 56

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The copyright of all information in this user manual (including but not limited to any text description, illustrations,
photos, methods, processes, etc.) belongs to XAG Australia and is protected by copyright law. No individual or
organization may imitate, extract, translate, distribute or reproduce or quote all the contents of this manual
without any written authorization.

Copyright©2020 XAG Australia All Rights Reserved

A U S T R A L I A

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Summary of Contents for P30

Page 1: ...XAG P30 Aircraft module maintenance Version 1 1 EN AUSTRALIA ...

Page 2: ......

Page 3: ... XAG recommends that comprehensive maintenance be performed after every 200 flights or 50 flight hours This manual is intended to help users maintain their aircraft and maximize its continued reliability After Sales Support 86 400 980 3131 Technical Support Email Support xa com China 2020 XAG Australia All Rights Reserved ...

Page 4: ...ltic Pumps Peristaltic Pump Tubes Liquid Tank Filter Liquid Tank Nozzle Liquid Tank Battery ESCs ESC Board Antennas Pump Controller Board RTK Module Comm Module Flight Controller S e r v i c i n g R e p l a c i n g 6 7 9 10 12 14 16 22 24 26 27 28 29 30 32 37 39 40 41 2020 XAG Australia All Rights Reserved ...

Page 5: ...ecklist After Flight Maintenance Maintenance of Major System Spray System Propulsion System Airframe Structure Liquid Refiller ACS1 ACB1 RTK Rover Maintenance 42 43 44 44 47 48 51 52 2020 XAG Australia All Rights Reserved ...

Page 6: ...re equipped with anti loosening buckles please gently press the buckle before disconnecting the connector 2 While disconnecting the connector disconnect the connector and not the wire harness Servicing Replacing Module Disassembly Tips 1 Batteries must be removed from the aircraft during maintenance 2 All liquid must be drained and cleared from liquid tube during maintenance 2020 XAG Australia All...

Page 7: ... replacement The screws using M4 12 8 Hexagon socket combination screw here Motor 1 Motor 3 CCW Motor 2 Motor 4 CW L R FRONT REAR P30 2018 2019 Propeller CW 2 SKU 02 006 00070 P30 2018 2019 Propeller CCW 2 SKU 02 006 00071 M4 12 8 Hexagon socket combination screw 8 SKU 02 004 00227 What do we need in this section Reassemble the propeller back in place and tighten the 4 screws on the propeller clam...

Page 8: ... and safer flight experience Check and ensure that screws are tighten and secure Ensure that all screws are in good condition before installing DO NOT use aged chipped or damaged screws Check that the propellers and motors are installed correctly and firmly before each flight Ensure that all propellers are in good condition before each flight DO NOT use aged chi pped or damaged propellers To avoid...

Page 9: ...aged DO NOT install with force The shock absorbing screws using M3 8 Screw Dampener here After the reassembly of the nozzle is completed perform a manual spray test to confirm the corresponding nozzle is working normally IMPORTANT P20 P30 2019 Nozzle 1 SKU 05 002 00546 M3 8 6 Hexagon socket combination screw 6 SKU 02 004 00223 M3 8 10 Screw Dampener 10 SKU 02 001 02233 What do we need in this sect...

Page 10: ...isassembled into three parts the front landing skid the centre landing skid and the rear landing skid Only the damaged part can be replaced Disassemble P30 2019 Landing Skid Rear Left 1 SKU 14 002 00070 P30 2019 Hook Down Point 1 SKU 02 002 03439 P30 2019 Landing Skids Nut Bar 1 SKU 02 002 04244 P20 P30 2019 Battery Rail 1 SKU 14 002 00119 M4 16 8 Hexagon socket combination screw 8 SKU 02 004 0022...

Page 11: ... the corresponding screws and nut bars to fix the rear of the Landing Skids on to the fuselage I Pre Check the orientation before installing the battery rail Guide section should be facing upward II Before reassembling the Hook down point ensure that the nut bars are reassemble in place without protruding 1 Hook Down Point 2 Nut Bar 3 Rear Landing Skids 4 Battery Rail Hook Down Point Nut Bar Rear ...

Page 12: ... Nozzle indicator on both sides Use a 2 5 screwdriver to remove the 4 screws securing the upper part of the Motor Housing Kit and remove the Motor Case 5 Use a 2 5 screwdriver to remove the 4 screws securing the Motor Housing Protective Pad then remove the Protective Padding 1 Motor Top Housing 2 Motor Housing Kit Upper Part 3 Nozzle Indicator 4 Motor Housing Protective Pad 5 Motor Housing Kit Low...

Page 13: ...icator wiring behind the Motor Mount Arm Clamp 4 Reassemble the Motor Case Bottom and Spray Disc in order and tighten the screws to re secure each component I Before reassembling be aware of the screw model and do not miss or reassemble with wrong screw II Avoid liquid or foreign matter when connecting or disconnecting the connectors IMPORTANT The screws using 2 5 screwdriver is the M3 8 6 Hexagon...

Page 14: ...ecuring the Motor for maintenance and replacement P30 2019 Motor Short Cable 1 SKU 02 005 00102 P30 2019 Motor Long Cable 1 SKU 02 005 00103 M3 8 6 Hexagon socket combination screw 6 SKU 02 004 00223 M4 12 8 Hexagon socket combination screw 8 SKU 02 004 00227 M4 25 9 Hexagon socket combination screw 9 SKU 02 004 00229 What do we need in this section Disassemble The screws using 2 5 screwdriver is ...

Page 15: ...e secure the cover 3 Reassemble the Motor Housing Protective Pad Nozzle and Propeller in order and tighten the screws to re secure each component I Ensure there are no loose or missing screws II Avoid foreign matter scratching the motor wiring III Avoid liquid or stain when connecting or disconnecting the connectors IV After reassembling inspect and ensure the motor is installed correctly and leve...

Page 16: ...cord Disassemble P30 2019 Airframe Arm Slider Upgraded 1 SKU 14 002 00165 P30 2019 Airframe Arm Fastener 1 SKU 14 002 00167 M3 10 6 Hexagon socket combination screw 6 SKU 02 004 00224 M4 12 8 Hexagon socket combination screw 8 SKU 02 004 00226 P30 2019 M3 25 6 Hexagon socket combination screw 6 SKU 02 004 00474 What do we need in this section 2020 XAG Australia All Rights Reserved ...

Page 17: ...na Mount The screws using M3 10 6 Hexagon socket combination screw here Use a 2 5 screwdriver to remove the 6 screws securing the Central Compartment Cover and disconnect the connectors on the Central Compartment Cover and gently remove the cover and the feeder 3 2020 XAG Australia All Rights Reserved ...

Page 18: ...move the 4 screws securing the corresponding Arm Slider Note For Arm 3 and Arm 4 In addition to the Arm Slider Airframe Arm Fastener located on the side also needs to be disassembledby removing the screws The screws using securing the corresponding Arm Slider is the P30 2019 M3 25 6 Hexagon socket combination screw here In addition to the Arm Slider the screws using M4 10 8 Hexagon socket combinat...

Page 19: ...Compartment reconnect the Central Compartment connectors and tighten the screws to re secure each component 5 Reassemble the 4G Antenna Mount and tighten the screws to re secure the component Then reconnect the antenna feeder and reassemble the Airframe hood back into the original position I Ensure there are no loose or missing screws II After reassembly inspect and ensure the reassembled arm is f...

Page 20: ...uld be used in conjunction with Arm Slider ARM 1 SHORT Airframe ARM Slider Airframe ARM P30 2019 Airframe Arm Slider Upgraded 1 SKU 14 002 00165 P30 2019 Airframe Arm Short 2 SKU 14 002 00162 P30 2019 Airframe Arm Long 2 SKU 14 002 00163 What do we need in this section 2020 XAG Australia All Rights Reserved ...

Page 21: ...1 4 3 2 2 3 1 4 3 2 1 4 3 2 4 1 4 3 2 1 4 3 2 ARM 2 SHORT ARM 3 LONG ARM 4 LONG Please refer to the direction between the Number and Motor on the ARM and the ARM Slider CHECK 2020 XAG Australia All Rights Reserved ...

Page 22: ...ction 1 Drain all liquid and residues from the liquid tube then uses a 2 5 screwdriver to remove the 2 screws securing the Peristaltic Pump Remove the Tube Clip on the Outlet Tube and disconnect the Outlet Tube The screws using M2 5 8 4 5 Hexagon socket combination screw here 2 Reassemble the Peristaltic Pump to its original position then firmly connect the Outlet and Inlet tube Once it is secured...

Page 23: ... Pump Assemble I Avoid liquid or foreign matter when connecting or disconnecting the connectors II Inspect and ensure the tube is connected correctly and the Tube Clip is firmly secured III Avoid liquid or foreign matter during disassembling and reassembling of Pump Housing IMPORTANT After the reassembly of the Peristaltic Pump is completed perform a manual test of spray test to confirm the corres...

Page 24: ...Hexagon socket combination screw here 2 Take out the Bracket Liquid Tube Rotor Assembly and unplug the filter head protective Tube and Protective tube dust glue 1 Peristaltic Pump Cassette 2 Rotor Assembly 3 Tube Holder 4 Tube Connector 5 Bracket Disassemble P20 P30 2019 Peristaltic Pump Tube 1 SKU 14 002 00068 M3 12 6 Hexagon socket combination screw 6 SKU 02 004 00225 What do we need in this sec...

Page 25: ...p Cassette and make sure the tube is at the center of the rotor 3 Place the Tube Holder Tube Connector and Bracket to their original place as shown in figure below 4 Put the pump motor back on Peristaltic Pump Cassette and fasten the screw 5 Reassemble the Peristaltic Pump to the pump housing Assemble I Make sure grease is correctly applied and avoid foreign matters II Inspect and ensure the parts...

Page 26: ...d cut off the cable tie on the head of the tube connector 3 Unplug the filter from the liquid tube and remove the sealing ring Disassemble Attach the Sealing ring to the new Filter and place the new Filter back into the original position then tighten the tube connector with cable tie Please remove excess cable tie and replace the sealing cap Assemble After replacing the Liquid Tank Filter inspect ...

Page 27: ... reassemble the nozzle back into the original position then tighten the filter tower with cable tie Remove excess cable tie and replace the sealing cap Assemble After the reassembly of the Liquid Tank nozzle is completed fill the tank with water and observe and ensure there are no leakage If there is leakage please reassemble the liquid tank nozzle again If there isn t leakage please gently press ...

Page 28: ... the Sensor Module with the bulge on the mouth of the Liquid Tank mouth and screw on the Tank cap Assemble 1 Remove the Liquid Tank Cover and take out the Liquid Tank Sensor Module 2 Use a 1 0 screwdriver to remove the 4 screws securing the top cover of the sensor and remove the cover Then remove the CR2032 battery from each side The screws using M2 8 4 Hexagon socket combination screw Disassemble...

Page 29: ...t The screws using M2 5 8 4 5 Hexagon socket combination screw here Disassemble Reassemble the Rubber Ring to its original position Indent towards the ESC and then reassemble the ESC back to its original position and tighten the screws to secure the component Assemble I Ensure there are no liquid or foreign matter attached during the disassembly and assembly process of these components II Ensure t...

Page 30: ...ct the power cords from main power supply and use a 2 5 screwdriver to remove the 4 screws on the ESC Board then remove the ESC board for replacement The screws using M3 8 6 Hexagon socket combination screw here Disassemble 1 Reassemble the ESC and ESC Board back into the original position then tighten each component with screws and reconnect the power cords for the ESC Board 2 Reconnect the Conne...

Page 31: ...II Do not use excessive force while installing the screws and ensure the Vibration damping screws are intact and not damaged IMPORTANT Ensure that all screws are in good condition before installing DO NOT use aged chipped or damaged screws WARNING After the reassembling the ESC Board perform motor idle test and observe if the XAG Agri APP reports any error CHECK 2020 XAG Australia All Rights Reser...

Page 32: ...t Cover Refer to Airframe ARM Section then remove the RTK Antenna feeder protective sleeve and the RTK Antenna feeder from the Air frame Central Compartment 3 Use a 2 5 screwdriver to remove the two 2 screws from the Antenna Mount and remove the feeder form the Airframe Arm The screws using M3 12 6 Hexagon socket combination screw here 4 Use a 2 5 screwdriver to remove the four 4 screws from the A...

Page 33: ... and tighten the components with screws 2 Insert the feeder through the ARM then use a 2 5 screwdriver to tighten and secure the Antenna mount with screws 3 Clip the RTK feeder protective sleeve and the RTK feeder in the slot on the Air frame Central Compartment 4 Insert and reconnect the connectors on the Central Compartment Cover and place them back into the original position and adjust the leng...

Page 34: ... Compartment Cover Refer to Airframe ARM Section then remove the Dual Frequency Antenna feeder protective sleeve and the Dual Frequency Antenna feeder from the Air frame Central Compartment Cover 3 Use a 2 5 screwdriver to remove the two 2 screws from the Antenna Mount and remove the feeder form the Airframe Arm The screws using M3 12 6 Hexagon socket combination screw here 4 Use a 2 5 screwdriver...

Page 35: ...he components with screws 2 Insert the feeder through the ARM then use a 2 5 screwdriver to tighten and secure the Antenna mount with screws 3 Clip the Dual Frequency Antenna feeder protective sleeve and the RTK feeder in the slot on the Air frame Central Compartment cover 4 Insert and reconnect the connectors on the Central Compartment Cover and place them back into the original position and adju...

Page 36: ... pressured Connect the UAV RPAS to a pilot phone and open XAG Agri APP then observe and confirm that the 4G reception is normal IMPORTANT P30 2019 4G Antenna L 1 SKU 14 002 00061 P30 2019 4G Antenna R 1 SKU 14 002 00062 M3 10 6 Hexagon socket combination screw 6 SKU 02 004 00224 What do we need in this section 1 Reinstall the 4G Antenna to the corresponding Antenna Mount 2 Reinstall the 4G Antenna...

Page 37: ...crews using M3 12 6 Hexagon socket combination screw here 2 Use a 2 0 screwdriver to remove the nine 9 screws securing the Peristaltic Pump Housing Top Cover then disconnect the connectors of the Peristaltic Pump and the connector of the Searchlight Pump Controller Board Disassemble P20 P30 2019 Pump Controller Board 1 SKU 05 001 00556 M3 12 6 Hexagon socket combination screw 6 SKU 02 004 00225 M2...

Page 38: ...ousing Assemble I After the reassembly of the Pump Controller Board is completed perform a spray test of all the pumps to confirm the corresponding pump is working normally II During reassembly be aware of the sequence of the connectors M1 M2 M3 M4 when reconnecting III During reassembly be aware and ensure the sealing of the Peristaltic Pump Housing and its top cover is installed correctly After ...

Page 39: ...ble the new RTK Module back into its original position and reconnect the connectors connecting the RTK Module and RTK Antenna then reassemble the Airframe Hood Assemble Installation of the feeder connector must be correct and clamped IMPORTANT Connect the UAV RPAS to the Pilot Phone and the RTK Base Station in an open outdoor area then observe if the heading accuracy is within 2 and there are more...

Page 40: ...ble the new Comm Module back into its original position and reconnect the connectors connecting the Dual Frequency Antenna 4G Antenna and Comm Module then reassemble the Airframe Hood Assemble Installation of the feeder connector must be correct and clamped IMPORTANT After reassembly connect the UAV RPAS to a pilot phone and open XAG Agri APP then observe and confirm that the 4G reception is norma...

Page 41: ... Flight Controller back into the original position and secure the components with screws 2 Reconnect the Flight Controller connectors Refer to the connection guide in the interior of the Airframe Hood and reorganize the feeder with cable tie and reassemble the Airframe Hood Assemble I Ensure the Flight controller is installed horizontally and secured II Before reassembly ensure there are no foreig...

Page 42: ...nd observe the screws securing the nozzle and the Landing Skids are tighten and the module is not loose 06 Inspect and ensure cleanness and no stain is attaching to the XCope and Terrain Module 07 Conduct Spray System self check without error 08 Perform Motor Test to ensure the motor is operating normally and propeller is rotating in the correct direction Clockwise CW Motor 2 Motor 4 Counter Clock...

Page 43: ...ean water and engage all nozzle to drain and clean out remaining soap water within the spray system 03 Place an empty Liquid Tank and engage all nozzle to drain and clean out remaining residues within the spray system to avoid residues leakage during transportation and possibly damaging other items 04 Wringing a wet rag then wipe and clean the exterior of the aircraft to remove any stains and fore...

Page 44: ... Inlet and outlet If the tubing has dried up and lost its elasticity Replacement of Peristaltic Pump Tube is required Recommendation Every 200 hectares or Warning indication of nozzle speed abnormal Replacement of Nozzle Maintenance of Major System 2020 XAG Australia All Rights Reserved ...

Page 45: ...45 Recommendation Every 2 years or 3000 hectares Replacement of All Liquid tubes Recommendation Every 1200 hectares Replacement of Peristaltic Pump 2020 XAG Australia All Rights Reserved ...

Page 46: ... 300 Hours Replacement of Liquid Tank Sensor battery Ensure the integrity of the Waterproof rubber ring for Pump Housing and Peristaltic Pump avoid liquid or foreign matter from entering 2020 XAG Australia All Rights Reserved ...

Page 47: ...g which prevent liquid or foreign matter fromentering Recommendation Every 200 Charge Cycles Replacement of Battery Cells IMPORTANT Battery requires regular maintenance for normal usage and lifespans Batteries must be recharged every 3 months For the purpose of storage batteries should only be charged to 80 and cell pressure should be within 50mv different Prevent usage in High Temperature Overcha...

Page 48: ... no cracks or deformation Inspect and ensure the aluminum alloy of the Airframe structure have no deformation or distortion Airframe Structure Inspect and ensure the parts are tightly connected and firmly secured any loose parts should be fastened immediately Inspect and ensure the Airframe ARM for cracks bends and deformations Inspect and ensure the positions of the Airframe ARM and the internal ...

Page 49: ...ture of the Landing skid are firmly secured Inspect and ensure the ESC and Pump Housing have no cracks or deformation and ensure the component is firmly secured Inspect and ensure the Motor and Motor Mount are firmly secured to the Airframe ARM 2020 XAG Australia All Rights Reserved ...

Page 50: ...50 Inspect and ensure the Landing Skid Anti Loosening Joint and the Suspension fixture of the Landing skid are firmly secured 2020 XAG Australia All Rights Reserved ...

Page 51: ...placement of Liquid Refiller Peristaltic Pump Tube IMPORTANT Battery requires regular maintenance for normal usage and lifespans Batteries must be recharged every 3 months For the purpose of storage batteries should only be charged to 80 Prevent usage in High Temperature Overcharge and Over discharge 2020 XAG Australia All Rights Reserved ...

Page 52: ...ar maintenance for normal usage and lifespans Batteries must be recharged every 3 months For the purpose of storage batteries should only be charged to 80 Prevent usage in High Temperature Overcharge and Over discharge 2020 XAG Australia All Rights Reserved ...

Page 53: ...st extent permitted by law under no circumstances does XAG provide any express or implied guarantee on this product including but not limited to implied guarantees of merchantability fitness for a particular purpose or non infringement 6 To the maximum extent permitted by law XAG is not responsible for any losses caused by the user s failure to use the product in accordance with this document and ...

Page 54: ... area DO NOT FLY when you are fatigue or under influence of alcohol or drugs DO NOT FLY in any No Fly Zones KEEY AWAY from heat sources to avoid damage to electronics DO NOT conduct solo fight during training and it is recommended to be supervised by experienced pilot DO NOT exceed the maximum take off weight of the UAV RPAS Ensure that all propellers are in good condition before each flight DO NO...

Page 55: ...55 2020 XAG Australia All Rights Reserved ...

Page 56: ...text description illustrations photos methods processes etc belongs to XAG Australia and is protected by copyright law No individual or organization may imitate extract translate distribute or reproduce or quote all the contents of this manual without any written authorization Copyright 2020 XAG Australia All Rights Reserved AUSTRALIA ...

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