WSTECH BAT 0100-ES-1-400-1 Series Operating Instructions Manual Download Page 1

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Original Operating Instructions
BATI0XXX-ES-1-XXX-1
Table of Contents

O_BATx0100-ES-1-400-1_V3.1_GB

Original Operating Instructions

Battery Charger

BATx0100-ES-1-400-1

WSTECH is a Wind&Sun Technologies and Siemens Joint Venture.

Before starting any work, please read "Original Operating Instructions" and
"Interface Description Modbus TCP and EtherCAT"!

Summary of Contents for BAT 0100-ES-1-400-1 Series

Page 1: ...ATx0100 ES 1 400 1_V3 1_GB Original Operating Instructions Battery Charger BATx0100 ES 1 400 1 WSTECH is a Wind Sun Technologies and Siemens Joint Venture Before starting any work please read Original...

Page 2: ...ns 13 1 7 Fire Protection Measures 15 1 8 Product Safety Sign 15 1 9 Safety Sign on the Packaging 16 2 Description 17 2 1 Functional Description 17 2 2 Principle of the Product 17 2 3 Options 19 2 4 V...

Page 3: ...1 BAT Error Codes 11 21 58 6 1 2 BAT Error Codes 22 29 58 6 1 3 BAT Error Codes 66 68 71 73 76 78 116 118 121 123 126 128 175 58 6 1 4 BAT Error Codes 81 82 131 132 58 6 1 5 BAT Error Codes 151 155 5...

Page 4: ...Lines 64 7 2 5 Condition Check of Fuses 64 7 2 6 Functional Test of DC Circuit Breaker 64 7 2 7 Functional Test of AC Circuit Breaker 65 7 2 8 Functional Test of Enable Switch 65 8 Decommissioning 66...

Page 5: ...ew 26 Figure 8 Mounting points bottom view 27 Figure 9 Bottom view 28 Figure 10 Top view 29 Figure 11 Sliding ground plate 30 Figure 12 AC connection 33 Figure 13 DC connection 34 Figure 14 Connection...

Page 6: ...ivery 21 Table 3 Feedback of insulation monitoring device 43 Table 4 Extract of BAT Error Codes 57 Table 5 Extract of BAT Error Codes continued 58 Table 6 Extract of BAT Warning Codes 61 Table 7 Maint...

Page 7: ...o in extract form only admissible with approval from the manufacturer Trademarks All trademarks are recognized even if they are not identified as such EtherCAT is a registered trademark and patented t...

Page 8: ...f the BATx0100 ES 1 400 1 hereinafter referred to as BAT or product are located on the outside and inside of the front cabinet door Figure 1 Example of a type plate Pos Description 1 Manufacturer 2 Ha...

Page 9: ...persons with the appropriate qualifications 1 4 General Information These operating instructions provide detailed information regarding specifications installation procedures operation commissioning t...

Page 10: ...icates a direct danger situation which will lead to death or severe injuries WARNING Indicates a possible danger situation which can lead to death or severe injuries CAUTION Indicates a possible dange...

Page 11: ...t voltage CC CV Direct current DC Electromagnetic compatibility EMC Electrostatic discharge ESD Energy Storage ES Ethernet for Controller and Automation Technology EtherCAT Hardware version HW Human m...

Page 12: ...sons conducting work on the product Never operate the product with any technical defects The type plate product safety signs and labels must remain permanently attached to the product Only the spare p...

Page 13: ...AC circuit breaker in position OFF dangerous voltage is present Touching live parts can result in death or serious injury due to electric shock Before working on the product check that it is disconne...

Page 14: ...suitable personal protective equipment for all work on the product Perform all work on the product in accordance to IEC 61340 5 1 Avoid direct contact with components on PCB or its conducting path Be...

Page 15: ...o installation of the product in atmospheres such as in the presence of inflammable materials WARNING Risk of injury due to fire or explosion There is risk of fire and explosion if inflammable solvent...

Page 16: ...Original Operating Instructions BATx0100 ES 1 400 1 User Information O_BATx0100 ES 1 400 1_V3 1_GB Page 16 of 73 1 9 Safety Sign on the Packaging...

Page 17: ...r operates as a controlled rectifier 2 2 Principle of the Product Figure 3 shows the schematic structure of the product with its main components The connection of the batteries is provided at the DC c...

Page 18: ...Original Operating Instructions BATx0100 ES 1 400 1 Description O_BATx0100 ES 1 400 1_V3 1_GB Page 18 of 73 Figure 3 Schematic structure...

Page 19: ...roduct Island grid function Interface for SBB16 10 Cabinet heating EtherCAT interface Graphical display HMI 2 4 Views 2 4 1 Exterior View Figure 4 Exterior view front Pos Description 1 Control element...

Page 20: ...on interface for SBB16 10 9 Fuses F13 F14 option interface for SBB16 10 10 Connection terminal strip X13 option interface for SBB16 10 11 Surge arresters F32 F33 F34 F35 Supply voltage 12 Terminal str...

Page 21: ...ore than one year contact the customer service before commissioning the product 3 1 Delivery 1 Check the shock indicators for transport damage The shock indicators are inside of the product Figure 5 a...

Page 22: ...transport the product using suitable transport facilities with sufficient load bearing capacity The product must be lifted in an upright position Do not stand under suspended loads Only remove the tra...

Page 23: ...00 1 Installation O_BATx0100 ES 1 400 1_V3 1_GB Page 23 of 73 3 2 1 Transport with Crane Transport requirements Ensure that the transport lugs separate package are fixed Comply with the wire rope angl...

Page 24: ...storage Storage of the product with or without packaging unassembled and in disconnected condition can leads to ingress of moisture and dirt Packaging is only suitable for dry conditions After unpack...

Page 25: ...esult in serious injury or death to persons within the products vicinity Wear suitable personal protective equipment for all work on the product The installation must be done on a stable and even foun...

Page 26: ...s must be fulfilled Table 11 Ensure that the minimum required distances for escape routes must be followed according to applicable local regulations and standards The product must be positioned on a f...

Page 27: ...Page 27 of 73 Figure 8 shows the mounting points of the product All dimensions are given in millimetres Figure 8 Mounting points bottom view 3 4 1 Distances Following distances must be observed Front...

Page 28: ...tion O_BATx0100 ES 1 400 1_V3 1_GB Page 28 of 73 3 4 2 Cooling The air is sucked in from the bottom Figure 9 flows to the components to be cooled and is blown out on the top Figure 10 by means of two...

Page 29: ...Original Operating Instructions BATx0100 ES 1 400 1 Installation O_BATx0100 ES 1 400 1_V3 1_GB Page 29 of 73 Figure 10 Top view...

Page 30: ...specified bend radii Offload the cables on both ends to relieve from pull and pressure NOTICE Damage of protection device All parameter changes to protection devices can cause damage Do not change th...

Page 31: ...he following cables and lines must be prepared and in flawless condition safe and de energized Grounding Section 3 5 1 1 AC Connection Section 3 5 1 2 DC Connection Section 3 5 1 3 Supply Voltage Sect...

Page 32: ...2 of 73 3 5 1 1 Grounding Required material 1 x M8x20 mm hexagon screw 1 x 8 4 mm conical spring washer Procedure 1 Connect the PE conductor to the press in nut Figure 12 2 Tighten the screw with a to...

Page 33: ...4 Neutral conductor connection Procedure 1 Observe the sequence Figure 12 2 Connect the cables for L1 L2 L3 to the corresponding terminals on the AC circuit breaker 3 Tighten the screws with a torque...

Page 34: ...ct This must be able to securely switch off the short circuit current of the battery under fault conditions Figure 13 DC connection Pos Description 1 Protective cover 2 DC 3 DC 4 DC circuit breaker Q1...

Page 35: ...ional UPS with buffered output voltage feeds the fans control and heating Requirements Product operates with a supply voltage of 230 VAC 50Hz TN grid Supply lines must be connected and secured by mean...

Page 36: ...PE to X1 7 o Phase L to X1 1 or X1 2 o Neutral conductor N to X1 3 or X1 4 3 Connect PE N and L conductor of the unbuffered supply voltage to the terminal strip X1 o Protective conductor PE to X1 7 o...

Page 37: ...ble is led outwards The data communication with the product is provided via the network connection of the control card Required material Network cable with RJ45 plug not included in scope of delivery...

Page 38: ...e parallel to the grid By disconnecting the external voltage via an external disconnecting device the product can establish an island grid The terminals X17 1 2 are implemented as a potential free fee...

Page 39: ...e logic controller PLC not included in scope of delivery Voltage supply source not included in scope of delivery The supply voltage must be able to permanently supply 24 VDC 5 A and a maximum current...

Page 40: ...nal 24 VDC max 5 mA Input signal Connections Description Set values Control On X11 4 Connect DC links 24 VDC min 20 ms input resistance 93 k Control Off X11 5 Disconnect DC links 24 VDC min 20 ms inpu...

Page 41: ...in flawless condition safe and de energized Feedback Operating Status Section 3 5 2 1 Feedback Enable Switch Section 3 5 2 2 Feedback Insulation Monitoring Device Section 3 5 2 3 External Disconnecti...

Page 42: ...rol card feedback contacts can be queried via terminals X2 1 3 Operating status Terminal Switching status Ready for operation X2 1 to X2 2 open X2 1 to X2 3 close Not Ready for operation X2 1 to X2 2...

Page 43: ...elays switch into the fault state If the measured value exceeds the threshold value plus hysteresis the output relays switch back into their original state Table 3 Feedback of insulation monitoring de...

Page 44: ...Phase L1 to X3 11 o Phase L2 to X3 12 o Phase L3 to X3 13 o Neutral conductor N to X3 14 3 5 2 6 External Current Measurement Device Required material Current measuring device not included in scope o...

Page 45: ...onnect the lines to the terminals X17 3 and X17 4 3 6 After Installation After installation the following items must be checked No waste packaging waste and tools were left in the product No transport...

Page 46: ...g O_BATx0100 ES 1 400 1_V3 1_GB Page 46 of 73 4 Commissioning NOTICE Damage to the product due to incorrect commissioning Incorrect commissioning can damage the product Commissioning of the product vi...

Page 47: ...tor protecting switch F31 is in position I Figure 5 5 Ensure that the sliding switch of the DC circuit breaker Q1 is in position AUTO Figure 13 6 Ensure that the AC circuit breaker Q2 is in position O...

Page 48: ...use injury Perform measurements only with appropriate measurement devices During measurement all circuit breakers must be switched in position OFF and all fuses must be removed The product must only b...

Page 49: ...ES 1 400 1 Commissioning O_BATx0100 ES 1 400 1_V3 1_GB Page 49 of 73 Figure 21 Measurement points Pos Description 1 DC 2 DC 3 Phase L1 4 Phase L2 5 Phase L3 6 Protective conductor connection 7 Neutra...

Page 50: ...7 Switch the AC circuit breaker in the position ON The DC circuit breaker is operated automatically NOTICE Operation is started after the appropriate checks via the user interface 4 2 2 Voltage Measur...

Page 51: ...1 Interfaces The product has two user interfaces Modbus TCP Interface Ethernet EtherCAT Interface Option 5 2 Operating Modes The operating modes and switching between them are carried out by external...

Page 52: ...When all possible errors are eliminated the Enable switch may be pulled out The product restarts operation after the Enable switch has been pulled out and the product has been reset by means of the hi...

Page 53: ...ping the product dangerous voltages is present Perform measurements only with closed door NOTICE Damage to measuring device due to overvoltage Performing measurements with the incorrect measuring rang...

Page 54: ...nt are within the specified limits Table 10 5 5 3 Ambient Temperature The product offers the possibility to show the ambient temperature on the user interface Procedure 1 Ensure that a temperature sen...

Page 55: ...ad to dead or servere injury Observe all safety instructions when working on the product WARNING Risk of injury due to improper condition of the product Incorrect troubleshooting can lead to serious b...

Page 56: ...hooting is part of the Interface Description Error messages and the associated error codes can be displayed via the user interface Depending on the occurred error the product changes the operating mod...

Page 57: ...vervoltage_grid_L1 _stage_1 Check Grid voltage 67 Overvoltage_grid_L1 _stage_2 Check Grid voltage 68 Overvoltage_grid_L1 _stage_3 Check Grid voltage 71 Overvoltage_grid_L2 _stage_1 Check Grid voltage...

Page 58: ...des 11 21 Corrective action 1 Clean the cooling air inlet and outlet Figure 9 and Figure 10 6 1 2 BAT Error Codes 22 29 Corrective action 1 Check that the ambient temperature is within the specified l...

Page 59: ...list Table 9 2 It is recommended to check all fuses of the harmonic F2 and notch filter F1 Locate fuses Figure 5 Use fuses of the spare parts list Table 9 6 1 8 BAT Error Code 158 Corrective action 1...

Page 60: ...1_GB Page 60 of 73 6 1 14 BAT Error Codes 172 174 Corrective action 1 Ensure that the motor protecting switch F31 is in position I Figure 5 2 Measure the AC voltage and the grid frequency 3 Check if t...

Page 61: ...cooling 20 temperature_high_PT100_X108B34 Reduce power check cooling 21 temperature_high_board Reduce power check cooling 22 temperature_low_L1 Check heating 23 temperature_low_L2 Check heating 24 te...

Page 62: ...ait time of at least 30 minutes prior to opening Use a test device to ensure that no residual voltage is present in the DC link Use a test device to ensure that no residual voltage is present in the h...

Page 63: ...ble Switch Section 7 2 8 7 2 Maintenance Task in De energized Condition Procedure 1 Perform procedures according to Section 4 2 2 2 Disconnect AC DC voltage and supply voltage externally 3 Ensure that...

Page 64: ...on or corrosion renew the connection Tighten with specific or shown torque Table 8 Table 8 Torque of electrical connections Connection Torque Grounding 22 Nm AC connection 7 8 Nm DC connection 15 Nm N...

Page 65: ...it breaker has no continuity replace it 2 Check the continuity of the AC circuit breaker Q2 when it is in position OFF If the AC circuit breaker has continuity replace it 7 2 8 Functional Test of Enab...

Page 66: ...esting equipment Figure 5 7 Ensure that no residual voltage is present within the DC link by means of suitable testing equipment Figure 21 8 Switch off voltage measurement and supply voltage Section 8...

Page 67: ...in accordance with the applicable EC Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electric and electronic equipment Restriction of Hazardous Substances The pro...

Page 68: ...plate Serial number provided on the type plate Location Date of delivery Invoice address Hardware and wiring diagram version provided on the type plate Failure description Inverter status Failure dat...

Page 69: ...F2 Fuse 10 x 38 mm 500081 F1 F2 Option island grid function Fuse 14 x 51 mm 500392 F3 Fuse 35 A Neozed 500012 F8 Fuse 10 x 38 mm 500032 F10 Fuse 10 x 38 mm 500188 F11 Fuse 10 x 38 mm 500188 F30 Surge...

Page 70: ...phase to phase neutral 50 Hz Max AC current 173 A Max short circuit level 36 kA Power factor cos 0 98 At 20 of nominal AC power AC current distortion THD 3 DC SIDE Nominal DC voltage 750 V DC voltage...

Page 71: ...Ambient storage temperature 25 C 60 C Storage relative humidity 90 Not condensing Maximum operating altitude 1500 m Without power derating Cooling type Forced air Air cooling volume 1500 m3 h Protecti...

Page 72: ...Original Operating Instructions BATx0100 ES 1 400 1 Appendix O_BATx0100 ES 1 400 1_V3 1_GB Page 72 of 73 11 3 EU Declaration of Conformity...

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