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Maintenance & Alignment

EG300 Safety Devices Inspection (CE version only)

6

6-15

EGdoc022715

Maintenance & Alignment



Push the E-STOP button located on the control box. The motor should stop. It should not be
possible to restart the motor until the E-STOP is released.

2. Housing E-STOP Button Circuit Inspection



Start the main motor;



Push the E-STOP button located on the edger housing. The motor should stop. It should not be
possible to restart the motor until the E-STOP is released.

3. Cover Safety Switch Circuit Inspection - Cover #1



Start the main motor;



Open the cover #1;



The main motor should stop;



Try to start the motor using the START button. It should not be possible to start the motor.



Close the cover #1;



The motor should remain turned off.

3. Cover Safety Switch Circuit Inspection - Cover #2

FIG. 6-10

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Summary of Contents for EE20S-EMR

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Page 3: ...20 EMR rev A1 00 EG300E20S EMR rev B1 00 EE20S EMR rev B1 00 EG300E25S EMR rev B1 00 EE25S EMR rev B1 00 EG300EC25U USA rev B1 00 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this machine June 2009 Form 907 ...

Page 4: ... CE ONLY 4 1 4 1 Edger Controller Panel 4 1 4 2 Start up settings of the controller 4 2 4 3 Operation Memory Buttons A B C D E 4 5 SECTION 5 SETWORKS OPERATION EG300 U S ONLY 5 1 5 1 Setworks Optional U S Version 5 1 SECTION 6 MAINTENANCE ALIGNMENT 6 1 6 1 Changing the Blades 6 1 6 2 Tensioning the Belts 6 4 6 3 Tensioning the Chains 6 5 6 4 Checking the Rollers 6 8 6 5 Lubrication 6 8 6 6 Anti Ki...

Page 5: ...50 400V 50 60 Hz African Version8 13 8 13 Electrical Component List EG250EC 400V 50 60 Hz Russian Version8 14 8 14 Electrical Component List EG250S 400V 50 60 Hz CE Version 8 15 SECTION 9 ELECTRICAL INFORMATION U S ONLY 9 1 9 1 Electrical Diagram EG300EC25U U S Only 9 1 9 2 Electrical Component List EG300EC25U U S Only 9 6 SECTION 10 REPLACEMENT PARTS 10 1 10 1 How To Use The Parts List 10 1 10 1 ...

Page 6: ...300 Edger Decals 10 32 10 20 EG250 Edger Decals 10 33 10 21 Control Box EG300 U S Only 11 1 10 22 Electric Box EG300 U S Only 11 3 SECTION 11 DC ELECTROMAGNETIC BRAKE CE ONLY 12 1 11 1 Design and Principle of Operation 12 1 11 2 Service 12 2 SECTION 12 LASER INFORMATION 13 1 ...

Page 7: ...toll free at 1 800 525 8100 Ask to speak with a Customer Service Representative Please have your machine identification number and your customer number ready when you call The Service Representative can help you with questions about the operation and maintenance of your machine He also can schedule you for a service call Office Hours Please have your vehicle identification number and your customer...

Page 8: ...lgasse 2 CH 6214 Schenkon Tel 41 41 921 13 01 Fax 41 41 922 18 87 e mail info mobilsaegen ch RUSSIA Dariusz Mikołajewski OOO WOOD MIZER INDUSTRIES 141031 Moscow Reg Mytishenski raj pos Veshki Zavodskaja str 3B Tel Fax 7 495 788 72 35 Tel Fax 7 495 641 51 60 e mail dariuszm woodmizer moscow ru BULGARIA Kalin Simeonov Ecotechproduct 38 Star Lozenski pat str Sofia 1186 Tel 359 2 462 7035 Tel 359 2 96...

Page 9: ...ciler Sitesi 191 sk No 41 ADANA Tel 90 322 346 15 86 Fax 90 322 345 17 07 GSM 90 533 363 18 44 e mail info erkaahsap com tr FINLAND Howard Blackbourn Oy Falkberg Jordbruk Ab Falkintie 220 25610 Ylonkyla Tel 358 2732 2253 Fax 358 2732 2263 Howard Blackbourn GSM 358 440 424 339 e mail falkberg woodmizer fi LITHUANIA Andrius Zuzevicius UAB Singlis Savanoriu pr 187 2053 Vilnius Tel 370 5 2 32 22 44 Fa...

Page 10: ...gent ROMANIA M Echert S C Echert Comprod s r l Str Schitului Nr 6 Apt 7 etajul 1 725 70 Vatra Dornei Romania Tel Fax 40 230 374 235 Tel 40 740 35 35 74 Regional Manager Africa Wood Mizer Africa Jean Jacques Oelofse UNIT 3 LEADER PARK NO 20 CHARIOT ROAD STORMILL EXT 5 Roodepoort Johannesburg Tel 27 011 473 1313 Fax 27 011 473 2005 Jean Jacques Oelofse E mail jjoelofse woodmizerafrica com Jean Jacqu...

Page 11: ...f accuracy and rate of efficiency The edger should be operated only by an adult over 18 year old persons who have read and understood the entire operator s manual The edger is not intended for use by or around children The machine is built to be durable and easy to operate and maintain 1 2 Customer and Edger Identification Each Wood Mizer edger has a serial number In addition when you pick up your...

Page 12: ...Servicing The Edger Customer and Edger Identification 1 1 2 EGdoc022715 Servicing The Edger See Figure 1 2 See the following figures for serial number locations FIG 1 2 Serial Number ...

Page 13: ...Servicing The Edger EGdoc022715 1 3 1 1 3 Edger Components See Figure 1 3 The major components of the EG300 Edger are shown below FIG 1 3 EG300 Outfeed Table Control Panel Infeed Table Sawdust Hopper Motor Electric Box Blade Position Motor ...

Page 14: ...er Components 1 1 4 EGdoc022715 Servicing The Edger See Figure 1 4 The major components of the EG250 Edger are shown below FIG 1 4 EG250 0 1 Outfeed Table Infeed Table Motor Electric Box with Control Panel Blade Position Dial ...

Page 15: ...vital information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with warning stripes 2 2 Safety Instructions NOTE ONLY safety instructions regarding personal injury are listed in this section Caution statements regarding only equipment damage appear where applicable ...

Page 16: ...rs are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the Egder Wear Safety Clothing WARNING Secure all loose clothing and jewelry before operating the machine Failure to do so may result in serious injury or death WARNING Always wear gloves and eye protection when handling bandsaw blades Changing blades is safest when done by one person ...

Page 17: ...ure to do so may result in serious injury WARNING Always shut off the motor to stop the blade whenever the Edger is not in use Failure to do so may result in serious injury WARNING Do not for any reason adjust the motor drive belts with the motor running Doing so may result in serious injury WARNING Always ensure that there is a sharp point on the anti kickback fingers before each use of the Edger...

Page 18: ...afe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury WARNING Coastdown Required Always shut off the motor and allow all moving parts to come to a complete stop before removing any guards or covers Do NOT operate with any guards or covers removed WARNING Kickback Hazard Stay clear of area during operation Fol...

Page 19: ...vers closed and securely fastened during machine operation WARNING Consider all electrical circuits energized and dangerous WARNING Disconnect and lock out power supply before servicing Failure to do so may result in serious injury WARNING Never assume or take the word of another person that the power is off check it out and lock it out WARNING Do not wear rings watches or other jewelry while work...

Page 20: ...tative to order more decals IMPORTANT If replacing a component which has a safety decal affixed to it make sure the new component also has the safety decal affixed Fire Fighting CAUTION The edger s work stand should be equipped with a 4 kg or bigger dry powder extinguisher Safety Labels Description See Table 2 1 See table below for safety labels description TABELA 2 1 Decals View Decal No Descript...

Page 21: ...ays disconnect the power cord before opening the electric box 099540 CAUTION Gear train Keep safe distance S12004G Always wear eye protection equipment when operating this machine S12005G Always wear ear protection equipment when operating this machine TABELA 2 1 099540 ...

Page 22: ... boots when operating this machine 501467 Lubrication point 099504 Visible and or invisible laser radiation Avoid eye or skin exposure to direct or scattered radiation P85070 CE certified machine 089296 Rotation direction S20097 Motor rotation direction TABELA 2 1 099504 089296 S20097 ...

Page 23: ...tion and wear life 2 Make sure the tables are level with the rest of the Edger Legs must be fastened to the foundation using 16mm anchored bolts 3 Make sure the motor drive belt is tensioned properly WARNING Do not for any reason adjust the motor drive belts with the motor running Doing so may result in serious injury 4 Be sure the anti kickback fingers are in proper working condition WARNING Alwa...

Page 24: ... the Edger is not in use and ensure that all parts have stopped moving before removing any covers or guards WARNING Coastdown Required Always shut off the motor and allow all moving parts to come to a complete stop before removing any guards or covers Do NOT operate with any guards or covers removed WARNING Always shut off the motor to stop the blade whenever the Edger is not in use Failure to do ...

Page 25: ... Operation Check Operation EGdoc022715 3 3 3 the front or at the rear of the Edger FIG 3 2 EG300 E STOP LOCATION CE ONLY FIG 3 3 EG300 E STOP LOCATION U S ONLY Tb0054 Emergency Stop Twist to release Tb0045c EG3002 2 ...

Page 26: ...OPERATION Pre Operation Check 3 3 4 EGdoc022715 Operation FIG 3 4 EG250 E STOP LOCATION CE ONLY 0 1 tb0088 Emergency Stop Twist to release ...

Page 27: ... EGdoc022715 3 5 3 3 2 Control Overview Control Panel EG300 See Figure 3 5 The control panel includes START STOP switch blade distance automatic controller feed rate knob automatic controller ON OFF CE Only switch additional switches for ...

Page 28: ...ency stop button FIG 3 5 EG300 CONTROL PANEL COMPONENTS CE ONLY FIG 3 5 EG300 CONTROL PANEL COMPONENTS U S ONLY Fig 3 5 START STOP Tb0039C TBS 01 Setworks Real Size mm Check real size AUTO CAL SAVE SET ABCDE Position Size mm ENTER A B C D E SET REAL SIZE 0 50 100 EG3004 ESC ENTER F1 F2 F3 F4 ...

Page 29: ... Setworks Controller Allows to set blade position automatically See SECTION 4 SETWORKS OPERATION Optional Equipment U S Only 4 Emergency Stop Push the emergency stop button to stop the blade and the track feed motors Turn the emergency stop clockwise to release the stop The machine will not restart until the emergency stop is released Control Panel EG250 See Figure 3 6 The control panel components...

Page 30: ...t which the feed roller moves Turn the switch right to increase the speed turn left to reduce the speed Optional Equipment 6 Power ON Control Light Indicates the power supply 3 3 Edger Setup IMPORTANT Before starting to use the Edger you have to meet the following conditions Set up the machine on firm and level ground The machine must be operated with the sawdust exhaust system The edger must not ...

Page 31: ...60204 Standard The power supply must meet the specifications given in the table below IMPORTANT It is recommended that the electrical system be equipped with a 30mA Ground Fault Interrupter FIG 3 7 EG300 FIG 3 8 EG250 3 Phase Volts Fuse Disconnect Suggested Wire Size 400 VAC 40 Amps 11 AWG 4 mm2 up to 15 m 49 ft long TABLE 3 1 Tb0042C Tb0042D cdr TB0042D revA 513516_MANUALS_OPER ...

Page 32: ...s in the phase inverter correctly will ensure correct rotation directions of all machine motors IMPORTANT When starting the machine for the first time let it run without any load for 1 2 hours It will let the infeed and outfeed tables drive components to grind in The Edger can be lifted using the forklift only Forklift must be rated for at least 2000kg 4409 lb Edger is equipped with forklift pocke...

Page 33: ... and M12 nuts Mount the outfeed table using the M12x40 bolts 13 washers M12 nuts and the supplied special spacers 1 and 1 5mm thick Place a bar along the inside edge of the blade as shown in the figure 3 12 Add or remove the spacers to align the table so that the distances A and B FIG 3 10 BPDQXDOV UHY WE ...

Page 34: ...OPERATION Edger Setup 3 3 12 EGdoc022715 Operation are equal FIG 3 11 FIG 3 12 BPDQXDOV WE A A B B ...

Page 35: ...e machine Check that the emergency stops are released NOTE The machine will not start if either of the emergency stops is on Before starting the blades check that the main power switch servicing the machine is on See Figure 3 13 Start the blade motors To do this turn the switch to the 1 CE Only position and then push the START button on the control panel see the figure below The motor should start...

Page 36: ...ion FIG 3 13 EG300 CONTROL PANEL CE ONLY FIG 3 13 EG300 CONTROL PANEL U S ONLY START STOP Tb0039C TBS 01 Setworks Real Size mm Check real size AUTO CAL SAVE SET ABCDE Position Size mm ENTER A B C D E SET REAL SIZE 0 50 100 EG3004 ESC ENTER F1 F2 F3 F4 ...

Page 37: ...OPERATION Machine Start Operation EGdoc022715 3 15 3 FIG 3 13 EG250 CONTROL PANEL 0 1 tb0089 ...

Page 38: ...lockated on the control panel allows the operator to adjust the feed rate from 0 to ca 25 m 82 ft per minute FIG 3 14 EG300 CE ONLY FIG 3 14 EG300 U S ONLY START STOP Tb0039C TBS 01 Setworks Real Size mm Check real size AUTO CAL SAVE SET ABCDE Position Size mm ENTER A B C D E SET REAL SIZE 0 50 100 EG3004 ESC ENTER F1 F2 F3 F4 ...

Page 39: ...u can use include Material thickness Hardness of material to be cut Some woods that are seasoned or naturally very hard will require slower feed rates Sharpness of blades Dull or improperly sharpened blades will require slower feed rates than sharp and properly maintained blades Off bearing capability Your ability to feed will also determine what feed rate you can use FIG 3 14 EG250 0 1 tb0089 ...

Page 40: ... blades should be installed on the main shaft in the following order movable blade arbor fixed blade arbor bushing with three blades NOTE It is necessary to adjust the movable blade limit switch after installing the bushing with additional blades To do that measure the distance from the left edge of the fixed blade arbor to the left edge of the bushing with additional blades see the figure below T...

Page 41: ...works controller because the remaining range of movable blade movement is insufficient for performing the auto calibration However you can still automatically move the movable blade in the remaining range of its movement using the additional blades distance setting switches located below the Setworks controller ON OFF switch FIG 3 15 285mm 285mm 11 22 11 22 ...

Page 42: ...e bushing assembly to the Edger You can also mount two bushing assemblies on the shaft however no more than five blades To do this you have to order an additional bushing with spacers FIG 3 16EG300 CE ONLY FIG 3 17 EG300 U S ONLY START STOP Tb0039C TBS 01 Setworks Real Size mm Check real size AUTO CAL SAVE SET ABCDE Position Size mm ENTER A B C D E SET REAL SIZE Setworks Controller Switch Addition...

Page 43: ... 16 30 1 181 2 1 1 0 0 0 0 0 0 1 5 17 35 1 377 2 1 0 1 0 0 0 0 1 0 5 18 40 1 574 2 1 1 1 0 0 0 0 0 0 5 19 45 1 771 2 1 0 0 1 0 0 0 1 1 4 20 50 1 968 2 1 1 0 1 0 0 0 0 1 4 21 55 2 165 2 1 0 1 1 0 0 0 1 0 4 22 60 2 361 2 1 1 1 1 0 0 0 0 0 4 23 65 2 558 2 1 0 0 2 0 0 0 1 1 3 24 70 2 755 2 1 1 0 2 0 0 0 0 1 3 25 75 2 952 2 1 0 1 2 0 0 0 1 0 3 26 80 3 148 2 1 1 1 2 0 0 0 0 0 3 27 85 3 345 2 1 0 2 2 0 0...

Page 44: ...djust the movable blade limit switch after mounting the additional fixed blade or blades To do that measure the distance from the left edge of the fixed blade arbor to the left edge of the last added blade see the figure below Loosen the mounting screws and move the limit switch left the measured distance WARNING If the limit switch is not readjusted after mounting additional blades damage to the ...

Page 45: ...ear path for all necessary movement around the Edger and lumber stacking areas Failure to do so will result in serious injury WARNING Always shut off the motor to stop the blade whenever the Edger is not in use Failure to do so may result in serious injury WARNING Always wear eye ear respiration and foot protection when operating the Edger Failure to do so may result in serious injury WARNING Secu...

Page 46: ... blade to help you decide how wide to cut If edging both sides of the board use the scale at the top of the edger and or setworks display to determine the width of cut Again the lasers show the path of the blades For instructions how to use Setwork See 4 1 Edger Controller Panel 5 Start the blade motor and the feed motor Set the board feed speed as desired Push the board into the edger until the f...

Page 47: ...eration EGdoc022715 3 25 3 and or Edger operation press the Emergency Stop button located at the front or at the rear of the Edger 6 Repeat the above procedures for all boards to be edged 7 Shutdown the machine when done edging ...

Page 48: ... SECTION 4 SETWORKS OPERATION EG300 CE ONLY 4 1 Edger Controller Panel See Pic 4 1 PIC 4 1 TBS 01 Setworks Real Size mm Check real size AUTO CAL SAVE SET ABCDE Position Size mm ENTER A B C D E SET REAL SIZE Real Blades Distance Set Blades Distance Indicates that the real saw heads distance should be checked ...

Page 49: ...alibration parameters Used for initial calibration and re calibration if dimensional error occur Set Real Size Sets the real distance between saw heads Should be set when Check real size indicator lamp blinks 4 2 Start up settings of the controller 1 Setting the input divider entered only once at the first start up Switch on the controller by turning the main switch to ON position When the text TB...

Page 50: ...ubrication of the chains and other moving elements or when significant cutting variances are observed Switch on the edger by turning the main switch to ON position and wait until the text TBS 01 disappears Using buttons set the blades to 180 mm 7 07 width Press and hold down After a while the text Aut will appear on the displays The controller is ready for auto calibration PIC 4 2 TBS 01 Setworks ...

Page 51: ...sary to enter real blades width It must be done on the first start up and also when significant cutting variances are observed a sudden power disappearance happend when the controller was setting the blade width any repairs to blades drive system was made To enter the real blade width Press and hold Using the the scale set the blades to full measurement for ex 250mm 9 842 Measure the distance betw...

Page 52: ...n a few seconds or after is pressed To set the blades to any width enter the blades width value using keypad and press The blades will automatically move to the entered width value You can also change the blades width manually using You can store up to 5 blades width values using the memory buttons To store the width value using the memory button press and hold On the upper display the ABC will ap...

Page 53: ... stored width NOTE If during normal operation the Check real size lamp start blinking press and hold the button Measure and enter the distance between the blades with an accuracy of 0 1 mm 0 00394 For example if you want to enter 102mm press 1 0 2 0 without any pauses and confirm by pressing PIC 4 4 TBS 01 Setworks Real Size mm Check real size AUTO CAL SAVE SET ABCDE Position Size mm ENTER A B C D...

Page 54: ... turned on the Setworks display flashes the company name first After a short delay you may see an Error 203 displayed This is normal during start up as the display waits for the PLC to boot up Once communication with the PLC is established the display will return to the first screen and then show the PLC and Display software versions This information should be supplied to Customer Service when req...

Page 55: ...et of four Presets Push the corresponding F button to select a preset The saw heads will move until the blades are that distance apart Push the right arrow labeled Page 2 to scroll to the second set of four Presets NOTE If the heads are required to move in to reach the desired preset value they will travel in past the preset target and then move out to the target This compensates for backlash in t...

Page 56: ...ns to select the unit of measure you wish to use The units currently selected will be labeled ON Push ESC to return to the main screen FIG 5 5 ESC ENTER F1 F2 F3 F4 TVS016 0 1 2 1 0 0 1 1 4 1 1 2 Push left arrow labeled Cfg ESC ENTER F1 F2 F3 F4 IMP FRCT IMP DEC MET CAL OFF OFF Push F1 for Imperial Fractions F2 for Imperial Decimals or F3 for Metric units The unit selected will show ON above the b...

Page 57: ...he Configuration menu Push the F4 button to enter the Calibration menu If using Imperial Fractions or Imperial Decimal units the Calibration menu will display in inch increments If using Metric units the menu will display increments in millimeters Use the F1 F4 buttons to scroll each value as desired When the value reaches 9 pushing the button again will return the value to 0 Adjust the values unt...

Page 58: ...enu Push the left arrow Back button to return to the Main screen FIG 5 9 ESC ENTER F1 F2 F3 F4 0 1 2 1 0 0 1 1 4 1 1 2 Push right arrow labeled Page 2 ESC ENTER F1 F2 F3 F4 1 3 4 2 0 0 3 1 2 4 0 0 Push right arrow labeled Setup ESC ENTER F1 F2 F3 F4 Set Pos1 Set Pos2 Set Pos3 Set Pos4 Push F1 F4 to adjust preset value or push right arrow labeled Next to show presets 5 8 ESC ENTER F1 F2 F3 F4 TVS01...

Page 59: ...rements of 1 F2 to scroll the ones value F3 to scroll the tenths and F4 to scroll the hundredths Example To set the value to 1 25 press F2 once F3 twice and F4 five times Metric Use the F1 button to scroll the hundreds value in increments of 1 F2 to scroll the tens value and F3 to scroll the ones Example To set the value to 25mm press F2 twice and F3 five times Push ENTER to save the preset value ...

Page 60: ...e motor is shut off completely Turn the main switch to 0 position and disconnect the power cord Failing to do so can cause serious injury WARNING Always wear eye glove and foot protection when handling saw blades 2 To access the blades unbolt and open the blade housing cover 3 With the shaft secured use the provided spanner wrenches to loosen the locking nuts on the blades 4 Remove the cone bearin...

Page 61: ...ut using the provided spanner wrenches and next remove the fixed blade Loosen the two allen screws on the fixed blade arbor and remove the arbor from the shaft 6 Unscrew and remove the adjustable blade locking nut Slide the movable blade from the shaft FIG 6 1 tb0055a Plate Assembly Mounting Nuts 3 Cone Retaining Bolt Blade Shaft Bearing Guard Cone Bearing Assembly Bearing Puller ...

Page 62: ...resharpened blade and loosely reinstall the fixed blade locking nut 10 Reinstall the cone bearing assembly and secure in place with the existing mounting nuts 11 Reinstall the cone retaining bolt and the blade shaft bearing guard 12 With the shaft secured use the spanner wrenches to tighten the blade locking nuts all the way 13 Align the blades See Section 6 7 14 During alignment the blade arbor a...

Page 63: ...ours of operation Tension or replace as necessary Tension should be 14mm 0 551 deflection with 4 kG 40N of force for new belts or 14mm 0 551 deflection with 2 7 kG 27N of force for used belts In case of damage of one belt we recommend to replace all three belts To tension the drive belts Unbolt and open the gearbox housing cover Locate and loosen the mounting bolts which secure the motor plate to ...

Page 64: ...hains for tension every 40 hours of operation and tension as necessary See Figure 6 4 To tension the drive chains unbolt and open the gearbox housing cover Loosen the chain tensioner socket bolt Turn the tensioner to tighten the board feed chain Tighten the the chain tensioner socket bolt FIG 6 3 4kg 14mm 40N 0 551 Adjustment Bolts Mounting Bolts Drive Belts 40 ...

Page 65: ...ositioning chains for tension every 100 hours of operation and tension as necessary The chains should have approximately 15mm 0 59 of slack NOTE The chain tension affects cutting accuracy See Figure 6 5 To tension the blade positioning chain unbolt and open the gearbox housing cover Loosen the locking bolts Using adjustment bolts tension the chain After that tighten the locking bolts FIG 6 4 TB005...

Page 66: ...Alignment Tensioning the Chains 6 6 7 EGdoc022715 Maintenance Alignment FIG 6 5 EG300 FIG 6 5 EG250 Locking Bolts 4 Adjustment Bolts 2 Tb0080b cdr TB0080B revA 513516_MANUALS_OPER Locking Bolts 3 Adjustment Bolts 1 ...

Page 67: ...the feed rollers every 8 hours of operation Clean any debris or sap buildup from the rollers with a wire brush Replace the feed roller bearings if there is any play in the rollers 6 5 Lubrication 1 Clean any debris from the blade drive shaft and every 8 hours of operation Use a soft cloth to apply a dry graphite daily to ensure resistance free motion and to prevent surface corrosion 2 Lubricate th...

Page 68: ... or bystanders and should be replaced immediately Do not sharp the anti kickback fingers If they are dulled replace them with new ones DANGER Always ensure that there is a sharp point on the anti kickback fingers before each use of the Edger Be sure anti kickback fingers are free from obstruction and are in a downward position with lever released Failure to do so may result in serious injury 6 7 A...

Page 69: ...lts See Figure 6 7 Adjustable blade and its laser indicator alignment 6 To position the adjustable blade set the blade to 200mm 7 874 using buttons or and scale EG300 or turn the setworks handle as necessary and release the pin into the appropriate labeled hole EG250 Measure from the inside of the fixed blade to the inside of the movable blade If necessary loosen the movable blade arm and slide th...

Page 70: ...gnment Alignment 6 6 11 EGdoc022715 Maintenance Alignment Controller See Section 4 2 EG300 only Correct the scale indicator position if necessary EG300 only See Figure 6 8 FIG 6 8 Laser Beam Laser Beam Scale Indicator ...

Page 71: ...ps Blades with hard tips GLOTECH series must be intensively cooled with water during sharpening Failure to do so will result in cracks in the tips In Multix type blades the carbide tips should be 4 6 mm 0 0157 0 0236 wider than the carbides in the wiper slots See the figure below If this difference is not kept it will result in disk overheating and in extreme case in cracks in the blade gullets Th...

Page 72: ...curacy and may result in blade burning and even cracks in the gullets and the wiper slots Do not exceed the maximum blade rotation speed recommended for a given type of material When using Multix type blades keep at least 5 mm 0 197 spacing between the bottom of the wiper slot and the spacer outer diameter To remove any sawdust buildup from the blade disk preferably use a solution of hot water and...

Page 73: ...ver 1 Safety switch circuit cover 2 Safety switch circuit sawdust hopper Blades minimum distance safety switch Blades maximum distance safety switch Safety switch disabling blades distance setting after starting sawing Safety switch circuit anti kickback fingers two persons Motor brake and its circuit 1 Control Box E STOP Button Circuit Inspection Start the main motor FIG 6 9 1 CE mandatory confor...

Page 74: ...spection Start the main motor Push the E STOP button located on the edger housing The motor should stop It should not be possible to restart the motor until the E STOP is released 3 Cover Safety Switch Circuit Inspection Cover 1 Start the main motor Open the cover 1 The main motor should stop Try to start the motor using the START button It should not be possible to start the motor Close the cover...

Page 75: ...over 2 The motor should remain turned off 4 Sawdust Hopper Safety Switch Circuit Inspection Start the main motor Open the sawdust hopper cover The main motor should stop Try to start the motor using the START button It should not be possible to start the motor Close the sawdust hopper cover The motor should remain turned off 5 Minimum Blades Distance Safety Switch Inspection Press and hold the LEF...

Page 76: ... Press and hold the RIGHT arrow on the control box until the blades distance setting is stopped Repeat the above step using the RIGHT arrow on the Setworks control panel 7 Inspection of the Safety Switch Disabling Blades Distance Setting After Starting Sawing Start the main motor Start the board feed Check if it is possible to move the blade in and out using the appropriate button on the control b...

Page 77: ...s Inspection CE version only Maintenance Alignment EGdoc022715 6 18 6 Push down the lever shown below Check again if it is possible to set the blades distance using the appropriate button on the control box and on the Setworks FIG 6 13 Tb0079 ...

Page 78: ...tenance Alignment EG300 Safety Devices Inspection CE version only 6 6 19 EGdoc022715 Maintenance Alignment 8 Safety Switch Circuit Inspection Anti kickback Fingers Two Persons Start the main motor FIG 6 14 ...

Page 79: ...ance Alignment EGdoc022715 6 20 6 Push the anti kickback lever shown below down to raise the anti kickback fingers The main motor should stop With the anti kickback fingers raised try to start the motor using the START button It should not be possible to start the motor FIG 6 15 ...

Page 80: ... the motor Stop the motor by pushing the STOP button Measure the braking time Start the motor Stop the motor by turning the key switch to the 0 position Measure the braking time Start the motor Stop the motor by turning the key switch to the H position Measure the braking time The motor braking time should be shorter than 10 seconds If it is longer adjust or replace the brake linings See the motor...

Page 81: ...h circuit sawdust hopper Anti Kickback Safety switch circuit anti kickback fingers two persons Motor brake and its circuit 1 Control Box E STOP Button Circuit Inspection Start the main motor Push the E STOP button located on the control box The motor should stop It should not be possible to restart the motor until the E STOP is released 2 Housing E STOP Button Circuit Inspection Start the main mot...

Page 82: ...er Safety Switch Circuit Inspection Start the main motor Open the cover The main motor should stop Try to start the motor using the START button It should not be possible to start the motor Close the cover The motor should remain turned off 4 Sawdust Hopper Safety Switch Circuit Inspection Start the main motor Open the sawdust hopper cover The main motor should stop Try to start the motor using th...

Page 83: ...Maintenance Alignment EG250 Safety Devices Inspection CE version only Maintenance Alignment EGdoc022715 6 24 6 Close the sawdust hopper cover The motor should remain turned off ...

Page 84: ...tenance Alignment EG250 Safety Devices Inspection CE version only 6 6 25 EGdoc022715 Maintenance Alignment 8 Safety Switch Circuit Inspection Anti kickback Fingers Two Persons Start the main motor FIG 6 19 ...

Page 85: ...ance Alignment EGdoc022715 6 26 6 Push the anti kickback lever shown below down to raise the anti kickback fingers The main motor should stop With the anti kickback fingers raised try to start the motor using the START button It should not be possible to start the motor FIG 6 20 ...

Page 86: ... the motor Stop the motor by pushing the STOP button Measure the braking time Start the motor Stop the motor by turning the key switch to the 0 position Measure the braking time Start the motor Stop the motor by turning the key switch to the H position Measure the braking time The motor braking time should be shorter than 10 seconds If it is longer adjust or replace the brake linings See the motor...

Page 87: ...re 7 1 The major dimensions of the EG300 Edger are shown below dimensions are in millimeters and inches See Table 7 1 The overall dimensions of the Edger are listed in the table below FIG 7 2 Weight 988 kg 2178 lb Height 1320 mm 51 97 Width 1638 mm 64 49 Length 4691 mm 184 68 TABLE 7 1 Tb0037B 50 79 70 79 184 68 64 49 51 97 ...

Page 88: ...SPECIFICATIONS Overall Dimensions 7 7 2 EGdoc022715 Specifications See Figure 7 3 The major dimensions of the EG250 Edger are shown below dimensions are in millimeters and inches FIG 7 4 ...

Page 89: ...E20 Electric Motor 84 dB A TABLE 7 3 1 The noise level measurement was taken in accordance with PN EN ISO 3746 Standard Value for associated uncertainty K 4dB 2 The measured values refer to emission levels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure levels it is not possible to determine with certainty if preventives are needed...

Page 90: ...ifications of the Edger are listed below Number of Blades 2 5 Blade Diameter 350 mm 13 78 Feed Speed 0 25m 82 ft min Minimum Board Length 700 mm 27 56 Minimum Board Thickness 10 mm 0 394 Maximum Board Thickness 60 mm 2 362 Maximum Egding Width 420 mm 16 535 Maximum Material Width 550 mm 21 65 TABLE 7 4 ...

Page 91: ...3 h 3937 ft3 h Inlet diameter 150 mm 5 905 Motor power 1 5 kW Number of sacks 2 pcs Sack capacity 0 25 m3 0 82 ft3 Weight 110 kg 242 5 lb Pressure drop 1 5kPa 0 22 psi 1 1 The pressure drop between the inlet of the capture device and the connection to the CADES should be maximum 1 5 kPa for the nominal air flow rate If the pressure drop exceeds 1 5 kPa the machine might not be compatible with conv...

Page 92: ...Electrical Information ce only 8 8 1 EGdoc022715 Electrical Information SECTION 8 ELECTRICAL INFORMATION CE ONLY ...

Page 93: ...M1 W2 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 A L1 L2 L3 PE 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 CKF L1 L2 L3 12 0 230 460 Tr1 0 400 F3 1 L1 2 T1 3 L2 4 T2 24 ...

Page 94: ...1 W1 U2 V2 W2 Q F1 F2 M1 U1 M1 V1 M1 W1 M1 U2 M1 V2 M1 W2 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 A L1 L2 L3 PE 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 CKF L1 L2 ...

Page 95: ...1 W1 U2 V2 W2 Q F1 F2 M1 U1 M1 V1 M1 W1 M1 U2 M1 V2 M1 W2 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 A L1 L2 L3 PE 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 CKF L1 L2 ...

Page 96: ... W1 U2 V2 W2 Q F1 F2 M1 U1 M1 V1 M1 W1 M1 U2 M1 V2 M1 W2 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 A L1 L2 L3 PE 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 CKF L1 L2 L...

Page 97: ...1 W2 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 A L1 L2 L3 PE 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 CKF L1 L2 L3 12 0 230 460 Tr1 0 400 F3 1 L1 2 T1 3 L2 4 T2 24 0...

Page 98: ... 10 M2 MOTOR 0 18kW SKh71X 6C1 BLADES DISTANCE ADJUSTMENT 101024 BESEL 11 M3 FEED MOTOR 1 1KW SKh80X 4C1 090104 BESEL 12 ATV SPEED CONTROLLER ATV312HU11M3 093489 SCHNEIDER ELECTRIC 13 Tr TRANSFORMER SU84B 4004601224 096917 NORATEL 14 L1 CONTROL LIGHT MOELLER M22 WHITE 090448 MOELLER 15 ST CONTROLLER SELBIT TBS01 503467 SELBIT 16 W1 W2 LIMIT SWITCHES GLCB01A2B 086469 HONEYWELL 17 W3 LIMIT SWITCH GS...

Page 99: ...r 18 5kW 1LA7166 2AA60 Z G26 C01 Blade Motor 15kW 1LA7164 2AA60 Z G26 C01 087397 087396 SIEMENS 10 M2 Motor 0 18kW SKh71X 6C1 Blades Distance Adjustment 101024 BESEL 11 M3 Feed Motor 1 1kW SKh80X 4C1 090104 BESEL 12 ATV Speed Controller ATV31HU11N4 093488 SCHNEIDER ELECTRIC 13 Tr Transformer SU84B 4004601224 096917 NORATEL 14 L1 Control Light MOELLER M22 White 090448 MOELLER 15 ST Controller SELBI...

Page 100: ... 2AA60 Z G26 C01 087397 087396 SIEMENS 11 M2 Motor 0 18kW SKh71X 6C1 Blades Distance Adjustment 101024 BESEL 12 M3 Feed Motor 1 1kW SKh80X 4C1 090104 BESEL 13 ATV Speed Controller ATV31HU11N4 093488 SCHNEIDER ELECTRIC 14 Tr Transformer SU84B 4004601224 096917 NORATEL 15 L1 Control Light MOELLER M22 White 090448 MOELLER 16 ST Controller SELBIT TBS01 503467 SELBIT 17 W1 W2 Limit Switches FA139Z11 08...

Page 101: ...U1 M2 V1 M2 W1 21 22 67 68 61 62 55 56 TDR 3M 2M 3M 2M 1M 43 44 F1 512953 3 2 Section of wires not marked on the diagram is 1mm 2 Œrednica przewodów które nie s zaznaczone na schemacie wynosi 1mm 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 412 413 414 2 T14 T2 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 409 410 411 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T...

Page 102: ...M 43 44 F1 512953 2 Section of wires not marked on the diagram is 1mm 2 Œrednica przewodów które nie s zaznaczone na schemacie wynosi 1mm 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 412 413 414 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 409 410 411 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 ...

Page 103: ...2 Section of wires not marked on the diagram is 1mm 2 Œrednica przewodów które nie s zaznaczone na schemacie wynosi 1mm 400 401 402 403 404 405 1L1 1L3 1L2 406 407 408 412 413 414 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 409 410 411 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 3 L2 4 T2 5 L3 6 T...

Page 104: ...05 SCHNEIDER ELECTRIC 5 F4 Breaker C60N 1P C1 Circuit 088283 SCHNEIDER ELECTRIC 6 1M 2M 3M Contactor LC1 D25 B7 090923 SCHNEIDER ELECTRIC 7 1S Contactor LC1 0601 B7 084309 SCHNEIDER ELECTRIC 8 M1 H Motor 15kW 1LE1002 1DA33 4AA4 Z B16 Blade Drive Motor 11kW 1LE1002 1CA63 4AA4 Z Blade Drive 086856 P85186 SIEMENS 9 M2 Motor 1 1kW SKh80X 4C1 Feed Drive 090104 BESEL 10 Tr Transformer SU78A 230400460 24...

Page 105: ...R ELECTRIC 6 1M 2M 3M Contactor LC1 D25 B7 090923 SCHNEIDER ELECTRIC 7 1S Contactor LC1 K601 B7 084309 SCHNEIDER ELECTRIC 8 A E20 Ammeter EQB72 30 60A 505372 GOSSEN 9 A E15 Ammeter EQB72 25 50A 505371 GOSSEN 10 M1 H Motor 15kW 1LE1002 1DA33 4AA4 Z B16 Blade Drive Motor 11kW 1LE1002 1CA63 4AA4 Z Blade Drive 086856 P85186 SIEMENS 11 M2 Motor 1 1kW SKh80X 4C1 Induction 090104 BESEL 12 Tr Transformer ...

Page 106: ...01 B7 084309 SCHNEIDER ELECTRIC 8 A E20 Ammeter EQB72 30 60A 505372 GOSSEN 9 A E15 Ammeter EQB72 25 50A 505371 GOSSEN 10 M1 H Motor 15kW 1LA7164 2AA60 Z G26 C01 Blade Drive Motor 11kW PSg132 S2 HM Blade Drive 087396 089049 SIEMENS EMA ELFA 11 M2 Motor 1 1kW SKh80X 4C1 Feed Drive 090104 BESEL 12 Tr Transformer SU78A 230400460 24 094487 NORATEL 13 L1 Light M22 MOELLER White Control 090448 MOELLER 14...

Page 107: ...Electrical Information ce only Electrical Component List EG250S 400V 50 60 Hz CE Version Electrical Information EGdoc022715 8 16 8 ...

Page 108: ...St Previous page 102 101 Schematic multi line Type 480 VAC DRIVE POWER Reference 1 of 2 T L3 W T3 V T2 R L1 U T1 S L2 Atlivar312 1 5kW 4 1A 3 302 U1 PE1 PE2 DRIVE POWER Reference 1 of 2 T L3 W T3 V T2 R L1 U T1 S L2 Atlivar312 0 37kW 1 5A 4 403 U2 PE1 PE2 K1 2 211 1 L1 2 T1 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 2 216 1S 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 2 214 2M 3 L2 4 T2 5 L3 6 T3 1 L1 2 T1 2 213 1M 3 L2 4 T...

Page 109: ...r w Setworks Original Total no of pages Date Edited Indianapolis IN 46214 USA 1 13 2015 3 Created 8180 W 10th St Previous page 202 201 Schematic multi line Type Laser Option Laser Laser HV C LV GND 11 14 G1 100 200 200 500VAC 24 VDC 5 A F3 4A Class CC 1 2 S2 3 4 2M A1 A2 1 105 1 105 1 106 3 304 216 13 14 1M 213 24V 1M A1 A2 214 216 1 107 1 107 1 108 214 24V 1S A1 A2 1 102 1 103 1 104 214 22 21 1S ...

Page 110: ...al no of pages Date Edited Indianapolis IN 46214 USA 11 25 2013 4 Created 8180 W 10th St Previous page 302 301 Schematic multi line Type Logic input switch SINK CLI SOURCE Analog voltage output RJ45 Analog voltage input Analog current input Analog I O common N O contact of R2 programmable relay Logic input common Power supply for setpoint potentiometer Output to braking resistor Analog voltage inp...

Page 111: ... 401 Schematic multi line Type Logic input switch SINK CLI SOURCE Analog voltage output RJ45 Analog voltage input Analog current input Analog I O common N O contact of R2 programmable relay Logic input common Power supply for setpoint potentiometer Output to braking resistor Analog voltage input DC bus polarity Logic inputs Common point C O contact of programmable relay R1 DC bus polarity Analog c...

Page 112: ...e Edited Indianapolis IN 46214 USA 1 9 2015 REPORT PART_STKL 1 Created 8180 W 10th St Previous page 502 501 Schematic multi line Type PLC1 502 Digital Inputs DC_IN_COM IO 0 IO 1 IO 2 IO 3 IO 4 IO 5 IO 6 IO 8 IO 7 PLC1 508 508 Power Supply TWDLCDA16RDF 24VDC 24VDC GND RS485 A RED B ORG UB BRN GND BLK U4 MSK320 Magnetic Sensor PLC1 502 Digital Outputs RLY_COM_0 QO 0 QO 1 QO 2 QO 3 RLY_COM_1 QO 4 QO ...

Page 113: ...Motor Starter GV3P50 37 50A 3P SE GVAM11 Auxiliary Contact R1 Automation Direct ECX2300 5K Potentiometer 22mm 5k S2 Schneider Electric ZBE1025 068921 068921 Contact Block 1NC Wire Clamp Schneider Electric ZB5AS54 068940 068940 Pushbutton Head 22mm E Stop Twist Pull S3 Schneider Electric ZB5 AW7A3741 068909 Pushbutton Green Flush Red Flush Illuminated Dou ble Headed Schneider Electric ZB5AZ1025 068...

Page 114: ...our local distributor or our European Headquarters and Manufacturing Facility in Kolo Nagórna 114 St Poland at 48 63 2626000 From the continental U S call our U S Headquarter 8180 West 10th St Indianapolis IN 46214 toll free at 1 800 525 8100 Have your customer number VIN and part numbers ready when you call From other international locations contact the Wood Mizer distributor in your area for par...

Page 115: ... 1 1 5 BOLT M10x50 8 8 HEX HEAD FULL THREAD ZINC F81003 4 2 5a BOLT M10X30 5 8 HEX HEAD FULL THREAD ZINC F81003 2 2 6 BOLT M16x60 8 8 HEX HEAD FULL THREAD ZINC F81006 12 2 7 NUT M10 8 B HEX ZINC F81033 3 2 7a NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 2 8 NUT M16 8 HEX NYLON ZINC LOCK F81036 2 2 9 WASHER 10 5 FLAT ZINC F81055 1 10 10 WASHER BN 791 M16 17 Bos RIBBED LOCK F81056 13 2 11 WASHER 17 FLAT...

Page 116: ...45 8 8 SOCKET HEAD ZINC F81000 43 5 28 PIN H 3m6x20 DIN6325 HRC60 ROLL F81048 2 2 29 WASHER 8 2 SPRING LOCK ZINC F81054 4 2 30 WASHER 13 FLAT SPECIAL F81056 12 1 31 WASHER 792 M12 13 Bossard RIBBED LOCK F81056 15 1 32 BOLT M16x60 8 8 HEX HEAD FULL THREAD ZINC F81006 12 2 33 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 3 34 NUT M16 8 HEX NYLON ZINC LOCK F81036 2 2 35 WASHER 13 FLAT ZINC F81056 1 3 36 WAS...

Page 117: ...st 3 blades as optional equipment 1 1 COLLAR LOCKING EDGER 089116 1 2 RING SPACER 090967 1 4 3 SPACER 090968 1 5 4 SPACER G 5 THICK 090971 1 4 5 SPACER G 4 2MM THICK 091135 1 1 6 NUT LOCKING ZINC PLATED 091493 1 1 7 SPACER G 7MM THICK 091509 1 1 8 SPACER G 26 1MM THICK 091510 1 4 9 SPACER G 6 4MM THICK 091511 1 1 10 BUSHING BLADE MOUNT LONG 092961 1 1 11 BOLT M8x25 8 8 SOCKET HEAD F81002 21 2 12 W...

Page 118: ...ETE 503144 4 3 BEARING UCFL 205 CX W HOUSING 089124 2 4 KEY PARALLEL A 8x7x28 PN 70 M 85005 096035 1 5 SPROCKET 17Z 10B 25 T43995 T31074 ZINC 503146 1 6 ROLLER INFEED PTD 503176 1 1 7 BOLT M12x30 8 8 HEX HEAD FULL THREAD ZINC F81004 22 1 8 WASHER 13 SPECIAL FLAT ZINC F81056 14 1 9 WASHER 792 M12 13 Bossard RIBBED LOCK F81056 15 1 10 SPROCKET 25Z 10B 38 T43999 T31109 ZINC 503147 1 11 CHAIN INFEED R...

Page 119: ...PACER ZINC 503893 1 4 17 PLATE INFEED ROLLER MOUNTING LEFT 505473 1 1 18 PLATE INFEED ROLLER MOUNTING RIGHT 505475 1 1 19 BOLT M10x35 8 8 HEX HEAD FULL THREAD ZINC F81003 17 4 20 BOLT M12x25 8 8 HEX HEAD FULL THREAD ZINC F81004 31 12 21 BOLT M16x80 8 8 B HEX HEAD FULL THREAD ZINC F81006 11 4 22 BOLT M16X30 8 8 HEX HEAD FULL THREAD ZINC F81006 36 17 23 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 4 24 ...

Page 120: ...D 089153 1 2 3 SPRING HOLD DOWN ROLLER ZINC PLATED 089689 1 2 4 DISK DRIVE RUNNER MOUNTING PTD 502190 1 1 5 BRACKET HOLD DOWN ROLLER PTD 503151 1 1 BRACKET REAR HOLD DOWN ROLLER MOUNT 2 PTD 507534 1 1 6 ROLLER PTD HOLD DOWN 503170 1 1 7 PLATE BEARING HOUSING MOUNTING 505491 1 2 8 BOLT M10x25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 1 ...

Page 121: ...KICKBACK ASSEMBLY COMPLETE 503158 1 25 CAP RRWA 91626 110 HANDLE END 086875 1 26 BEARING UCFL 204 CX 500060 2 27 FINGER ANTI KICKBACK PTD 503154 1 51 28 SHAFT ANTI KICKBACK FINGER 503159 1 1 29 ROD ANTI KICKBACK FINGER SUPPORT ZINC PLATED 503160 1 1 30 HANDLE ANTI KICKBACK FINGER LIFT 503161 1 1 31 PLATE ANTI KICKBACK LINK 503162 1 1 32 WASHER ZINC PLATED SPACER 503164 1 50 33 BOLT M8x16 8 8 B HEX...

Page 122: ...160 1 1 6 RING 25 ZINC PL STOPPING LIGHT TYPE F81039 4 2 7 FINGER ANTI KICKBACK 503154 1 29 8 SCREW M8x8 45H GEOMET HEX SOCKET SET W FLAT POINT ZINC F81014 1 2 9 WASHER ISO 7093 1 8 200 HV A2E F81054 11 2 10 WASHER 10 5 SPECIAL FLAT ZINC F81055 6 2 11 WASHER Z 10 2 SPLIT LOCK ZINC F81055 2 2 12 BOLT M10X16 8 8 HEX HEAD FULL THREAD ZINC F81003 13 2 13 WASHER 8 2 SPLIT LOCK ZINC F81054 4 2 14 BOLT M...

Page 123: ... HEAD ZINC F81000 25 2 11 SCREW M3x20 5 8 A PAN HEAD ZINC F81000 8 2 12 BOLT M8x25 8 8 SOCKET HEAD ZINC F81002 21 2 13 BOLT M10x40 8 8 HEX HEAD FULL THREAD ZINC F81003 16 4 14 BOLT M10x50 8 8 HEX HEAD FULL THREAD ZINC F81003 4 1 15 BOLT M10x35 SOCKET HEAD ZINC F81003 56 2 16 BOLT M12x30 8 8 HEX HEAD FULL THREAD ZINC F81004 22 2 17 SCREW M10x1x20 DIN913 STAINLESS STEEL F81015 1 4 18 NUT M3 6 HEX NY...

Page 124: ...0553 1 2 42 BOLT M5x40 8 8 HEX HEAD FULL THREAD ZINC F81000 74 4 43 SCREW M6x20 8 8 SOCKET HEAD ZINC F81001 22 4 44 NUT M5 8 DIN 985 ZINC F81030 2 4 45 NUT M6 8 HEX ZINC F81031 1 4 46 WASHER 5 3 FLAT ZINC F81052 1 8 47 WASHER 6 4 FLAT ZINC F81053 1 4 SPROCKET ASSEMBLY COMPLETE 503914 1 48 SPROCKET Z14 5 8 x3 8 W BEARING 088867 2 49 BRACKET SPROCKET PTD 503915 1 1 50 BOLT M10x35 8 8 HEX HEAD FULL T...

Page 125: ...DISTANCE SETTING DRIVE ZINC PLATED 503920 1 1 4 SPROCKET Z 13 10B W BUSHING S203K COMPLETE 503924 1 5 SPROCKET 3 8 5 8 13Z 10B 1 22 T43993 T31013 ZINC 505481 1 6 BOLT M12x40 8 8 HEX HEAD ZINC F81004 1 4 7 WASHER 13 FLAT ZINC F81056 1 4 8 WASHER Z12 2 SPLIT LOCK ZINC F81056 2 4 tb0067d 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 ...

Page 126: ...T M6x12 8 8 HEX HEAD FULL THREAD ZINC F81001 7 1 28 BOLT M8x90 8 8 HEX HEAD FULL THREAD ZINC F81002 16 1 29 NUT M8 8 B HEX ZINC F81032 1 1 30 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 1 31 WASHER 6 5 SPECIAL FLAT ZINC F81053 11 1 32 WASHER Z 6 1 SPLIT LOCK ZINC F81053 3 1 33 WASHER 8 4 FLAT ZINC F81054 1 2 34 WASHER 13 FLAT SPECIAL F81056 12 1 35 RING Z28 OUTSIDE RETAINING F81090 12 2 36 LASER GUIDE ...

Page 127: ... SPLIT LOCK ZINC F81053 3 4 59 COVER LASERS UPPER PTD 505861 1 1 60 BOLT M6x16 8 8 HEX HEAD FULL THREAD ZINC F81001 15 8 61 BOLT M6x16 8 8 HEX HEAD FULL THREAD ZINC F81001 32 2 62 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 63 SCREW M4x16 5 8 B CROSS RECESSED PAN HEAD F81011 42 2 64 SCREW M4x12 5 8 B CROSS RECESSED PAN HEAD F81011 43 2 65 NUT M4 B HEX NYLON ZINC LOCK F81029 1 2 66 WASHER...

Page 128: ...2 V BELT B39 1040 Lp EDGER 101130 3 3 SHEAVE PBT SPB3 125 42 F02321 T31111 503149 1 4 PLATE E15 E20 E25 MOTOR MOUNT PTD 503190 1 1 5 BOLT M10x30 5 8 HEX HEAD FULL THREAD ZINC F81003 2 4 6 BOLT M10x70 8 8 HEX HEAD FULL THREAD ZINC F81003 20 2 7 BOLT M12x35 8 8 HEX HEAD FULL THREAD ZINC F81004 24 4 8 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 6 9 NUT M10 8 B HEX ZINC F81033 3 4 10 WASHER 10 5 FLAT ZIN...

Page 129: ...ZINC F81051 2 4 23 WASHER 5 3 FLAT ZINC F81052 1 4 COMPLETE ANTI KICKBACK BAR 505858 1 24 BAR ANTI KICKBACK 089055 1 25 BRACKET ANTI KICKBACK BAR PTD 505859 1 2 26 BOLT M8x65 8 8 MUSHROOM HEAD SQUARE NECK ZINC F81002 24 4 27 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 4 28 NUT M8 8 B HEX NYLON ZINC LOCK F81032 2 8 29 WASHER 8 4 FLAT ZINC F81054 1 12 EG300 EDGER FRONT COVER COMPLETE 505489 ...

Page 130: ...ERGENCY STOP 086556 1 3 WASHER ZBY9330 EMERGENCY STOP SWITCH 086561 1 4 CAP 12 7 HEYMAN DP 500 2643 HOLE 086773 3 5 SWITCH 24V ILLUMINATED START STOP 090452 1 6 BUTTON M22 DDL S X7 X7 090917 1 7 ELEMENT M22 K10 CONTACT 091362 1 8 SWITCH 2POSITION KEY 091467 1 9 ELEMENT M22 K01 CONTACT 092684 1 10 CAP SR1086 NA OT 22 2 HOLE 093544 2 11 GASKET CONTROL BOX 097132 1 12 COVER LT20 40 CONTROL BOX COMPLE...

Page 131: ...16 STAND LT20B CONTROL BOX 501651 1 1 17 CONTROLLER TBS01 503467 1 18 CONTROL BOX TVS 503536 1 1 19 PANEL EG300 CONTROL BOX 504375 1 1 20 POTENTIOMETER 1k E20519 1 21 BOLT 10 24 x 1 2 PH PAN HEAD TYPE 23 F05015 17 14 22 BOLT M8x20 8 8 B HEX HEAD FULL THREAD ZINC F81002 4 4 23 WASHER 5 3 FLAT ZINC F81052 1 14 24 WASHER 8 4 FLAT ZINC F81054 1 4 25 WASHER 8 2 SPLIT LOCK ZINC F81054 4 4 ...

Page 132: ... DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY COVER EG250 EDGER FRONT COMPLETE 513581 1 1 PLATE FRONT EDGER COVER 505488 1 1 2 WASHER 8 4 FLAT ZINC F81054 1 8 3 BOLT M8X20 8 8 HEX HEAD FULL THREAD ZINC F81002 4 8 4 NUT M8 8 HEX NYLON ZINC LOCK F81032 2 4 5 BOX EG250 ELECTRIC 512953 1 ...

Page 133: ...1 4 5 BOLT M10x25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 10 6 NUT M8 8 B HEX ZINC F81032 1 4 7 WASHER 8 4 FLAT ZINC F81054 1 8 8 WASHER 10 5 Fe Zn5 PN 78 M 82005 F81055 1 10 LEG EDGER TABLE COMPLETE 500118 1 9 PLATE TABLE LEG CONNECTION 500074 1 1 10 LEG EDGER TABLE 500076 1 2 11 BOLT M10x25 8 8 HEX HEAD FULL THREAD ZINC F81003 11 6 12 NUT M10 8 B HEX ZINC F81033 3 6 13 WASHER 10 5 FLAT ZINC F810...

Page 134: ...ER COVER 500143 1 21 PLATE 1 PLASTIC 089380 1 22 PLATE 2 PLASTIC 089381 1 23 BAR PLASTIC PLATE MOUNTING 500142 1 1 24 BOLT M6x30 5 8 HEX HEAD FULL THREAD ZINC F81001 13 4 25 NUT M6 8 HEX ZINC F81031 1 4 26 WASHER 6 4 FLAT ZINC F81053 1 8 27 BOLT M12x40 8 8 HEX HEAD FULL THREAD ZINC F81004 4 2 28 WASHER 13 25 1 5 STAINLESS STEEL 514080 3 29 WASHER 13 25 1 STAINLESS STEEL 514079 3 30 WASHER 13 SPECI...

Page 135: ...D ZINC F81003 11 10 LEG EDGER TABLE COMPLETE 500118 1 5 LEG EDGER TABLE 500076 1 2 6 WASHER 10 5 FLAT ZINC F81055 1 11 7 PLATE TABLE LEG CONNECTION 500074 1 1 COMPLETE ADJUSTABLE LEG FOOT 101014 2 8 FOOT ADJUSTABLE 101022 1 1 9 PLATE M10 ZINC PLATED CLAMPING 101242 1 1 10 WASHER 10 5 FLAT ZINC F81055 1 3 11 NUT M10 8 HEX ZINC F81033 3 1 12 BOLT M10X70 8 8 HEX HEAD FULL THREAD ZINC F81003 20 1 13 B...

Page 136: ...T 12 M10x20 12 9 ISO7379 BOSSARD SHOULDER F81003 68 2 7 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 2 8 NUT M16x1 5 08 B HEX THIN ZINC F81036 6 2 9 WASHER 10 5 FLAT ZINC F81055 1 2 10 WASHER 13 FLAT ZINC F81056 1 2 11 WASHER 16 3 SPLIT LOCK ZINC F81058 2 2 12 BRACKET BOARD GUIDE FENCE 101102 1 2 13 BUSHING BOARD GUIDE FENCE 101411 4 14 BOLT M8x25 8 8 B HEX HEAD FULL THREAD ZINC F81002 5 8 15 NUT M8 8...

Page 137: ...89083 2 5 SPRING 340N GAS COMPLETE 089212 1 6 BRACKET GAS SPRING 089213 1 1 7 BRACKET SAFETY SWITCH CAM 089225 1 1 8 ROLLER 63 5 20x590 PTD EDGER 501090 1 2 9 COVER EDGER LASER COMPLETE 500755 1 10 COVER UPPER HINGED 505485 1 1 11 SCREW 8 32x3 8 SELF TAP 4 2x13HW F05015 8 2 12 BOLT M5x40 8 8 HEX HEAD FULL THREAD ZINC F81000 74 2 Tb0056D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2...

Page 138: ...2 BOLT M6x16 8 8 MUSHROOM HEAD SQUARE NECK F81001 36 4 33 NUT M6 8 B HEX NYLON ZINC LOCK F81031 2 4 34 WASHER 6 5 SPECIAL FLAT ZINC F81053 11 8 35 WASHER Z 6 1 SPLIT LOCK ZINC F81053 3 4 COVER EDGER DRIVE BOTTOM COMPLETE 503894 1 36 COVER EDGER DRIVE BOTTOM 505492 1 1 37 SCREW 5 16 18 x 3 4 SELF TAP F05015 30 4 UPPER RIGHT COVER COMPLETE 503896 1 38 GLAND SKINTOP ST PG 13 5 GREY CABLE 086524 1 39 ...

Page 139: ...PLIT LOCK ZINC F81054 4 2 10 BOLT M8X30 8 8 HEX HEAD FULL THREAD ZINC F81002 7 2 11 NUT M8 8 HEX NYLON ZINC LOCK F81032 2 13 12 BOLT M8X20 8 8 HEX HEAD FULL THREAD ZINC F81002 4 2 13 BOLT M5X16 5 8 HEX HEAD FULL THREAD ZINC F81000 51 2 14 NUT M5 8 FE ZN5 DIN985 NYLON LOCK F81030 2 5 15 SWITCH GSCA 01S1 SAFETY 088407 1 16 SCREW M5X40 8 8 HEX SOCKET HEAD CAP ZINC F81000 74 2 17 SCREW M5X45 DIN912 A2...

Page 140: ...DE SLIDE COMPLETE 513522 1 1 SHAFT BLADE SLIDE BRACKET 101417 1 1 2 BRACKET BLADE SLIDE 101009 1 1 3 BRACKET BLADE SLIDE CHAIN HOLDER 503911 1 1 4 BEARING COMPLETE 089134 2 5 WASHER Z 10 2 SPLIT LOCK ZINC F81055 2 2 6 SCREW M10X35 8 8 HEX SOCKET HEAD CAP ZINC F81003 56 2 7 WASHER 8 2 SPLIT LOCK ZINC F81054 4 2 8 SCREW M8X25 8 8 HEX SOCKET HEAD CAP ZINC F81002 21 2 9 PLATE BLADE SLIDE ZINC PLATED 5...

Page 141: ...PLIT LOCK ZINC F81058 1 6 30 NUT M16 8 HEX NYLON ZINC LOCK F81036 2 2 31 WASHER 10 5 FLAT ZINC F81055 1 10 32 NUT M10 8 B HEX NYLON ZINC LOCK F81033 1 6 33 BOLT M16X60 8 8 HEX HEAD FULL THREAD ZINC F81006 12 2 34 BOLT M10X30 8 8 CARRIAGE HEAD ZINC F81003 101 2 35 BUSHING 16 5X30X11 SPACER 513528 1 1 36 BOLT M8X65 8 8 HEX HEAD FULL THREAD ZINC F81002 9 1 37 NUT M8 8 B HEX ZINC F81032 1 1 38 PLATE W...

Page 142: ... 5 FLAT ZINC F81055 1 2 67 KEY A6X6X30 PARALLEL 094245 1 68 WASHER 13 FLAT ZINC F81056 1 2 69 NUT M12 8 HEX NYLON ZINC LOCK F81034 2 2 70 SCREW M12X35 8 8 DIN7991 FLAT SOCKET HEAD CAP ZINC F81004 69 2 71 PLATE DIAL SCALE 513852 1 1 72 WASHER 6 4 FLAT ZINC F81053 1 8 73 BOLT M6X16 8 8 HEX HEAD FULL THREAD ZINC F81001 15 4 74 NUT M6 8 HEX ZINC F81031 1 4 75 BOLT 12 M10X25 12 9 ISO7379 BOSSARD SHOULD...

Page 143: ... Nut M10 Wing Zinc F81033 8 8 6 Washer 10 5 Flat Zinc F81055 1 8 7 Cover Hopper Hinged 100689 1 1 8 Key AZ17 170 B5 Safety Switch 094422 1 9 Screw M4x12 5 8 B Cross Recessed Pan Head F81011 43 2 10 Bolt M8x20 8 8 B Hex Head Full Thread Zinc F81002 4 4 11 Washer 8 4 Flat Zinc F81054 1 17 12 Nut M8 8 B Hex Nylon Zinc Lock F81032 2 4 13 Screw 5 16 18 x 3 4 Self Tapping F05015 30 9 14 Screw 8 32x3 8 S...

Page 144: ...H AZ17 11ZRK SAFETY 094232 1 19 WASHER 4 3 FLAT ZINC F81051 2 2 20 NUT M4 B HEX NYLON ZINC LOCK F81029 1 2 21 SCREW M4X35 8 8 HEX SOCKET HEAD CAP ZINC F81011 34 2 22 WASHER 6 5 SPECIAL FLAT ZINC PL F81053 11 2 23 WASHER Z 6 1 SPLIT LOCK ZINC F81053 3 2 24 SCREW M6X16 8 8 HEX SOCKET HEAD CAP ZINC F81001 21 2 ...

Page 145: ...12005G 2 4 DECAL USE SAFETY BOOTS PICTOGRAM 501465 2 5 DECAL MOTOR ROTATION DIRECTION S20097 1 6 DECAL SAWMILL COVERS CAUTION 099220 2 7 DECAL ROTATION DIRECTION 089296 1 8 DECAL CE CERTIFIED P85070 1 9 DECAL HIGH VOLTAGE INSIDE THE ELECTRIC BOX PICTOGRAM 096316 1 10 DECAL REMOVE THE PLUG BEFORE OPENING THE BOX PICTOGRAM 096319 1 11 DECAL CAUTION LASER BEAM PICTOGRAM 099504 1 12 SCALE EDGER INCH 1...

Page 146: ...REPLACEMENT PARTS EG250 Edger Decals 10 10 33 EGdoc022715 REPLACEMENT PARTS 10 20EG250 Edger Decals 2 2 3 3 5 8 1 099220 099220 9 10 11 4 4 SERIAL NUMBER 7 6 6 12 ...

Page 147: ... EAR PROTECTION WARNING PICTOGRAM S12005G 2 4 DECAL USE SAFETY BOOTS PICTOGRAM 501465 2 5 DECAL MOTOR DIRECTION S20097 1 6 DECAL SAWMILL COVERS CAUTION 099220 2 7 DECAL ROTATION DIRECTION 089296 1 8 DECAL CE CERTIFIED MACHINE SMALL P85070 1 9 DECAL HIGH VOLTAGE INSIDE THE ELECTRIC BOX PICTOGRAM 096316 1 10 DECAL REMOVE THE PLUG BEFORE OPENING THE BOX PICTOGRAM 096319 1 11 DECAL EDGER METRIC SCALE ...

Page 148: ...on Mshrm Mntnd Red TrnRl ZB5 068940 1 3 Legend E Stop Round Yellow 050992 1 4 Push Button Flush Marked ZB5 068909 1 5 Selector Switch Head 3 Pos Spring Ret 073511 1 6 Switch Block NO ZB5 068920 1 Collar Mount 1NO ZB5 068952 2 7 Switch Collar Mount ZB5 068951 1 8 Switch Block NO ZB5 068920 1 Switch Collar Assemly Mount 1NC ZB5 068950 1 9 Switch Collar Mount ZB5 068951 1 10 Switch Block Contact NC Z...

Page 149: ... Hd Type 23 F05015 17 10 18 Plug 1 2IN Hole 019613 6 19 Plug AS050 Oiltite 024685 2 Gasket Control Box N A 1 Cable XBT N R Communication 069847 1 Cable 18 Cond 20AWG 600V R01913 11 15 ft 20 CONTROL BOX TVS 503536 1 1 21 COVER LT20 40 CONTROL BOX COMPLETE 097135 1 1 22 BOLT 10 24 X 1 2 PH PAN HEAD TYPE 23 F05015 17 4 23 BOLT M8X20 8 8 B HEX HEAD FULL THREAD ZINC F81002 4 4 24 WASHER 5 3 FLAT ZINC F...

Page 150: ...0 U S Only REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY EG300 EDGER CONTROL BOX U S ONLY 068171 1 1 Enclosure EG300EC25U Control 068090 1 2 Handle Disconnect RED YEL 6mm Shaft 050883 1 1 3 Insert Assembly EG300EC25U Control 073512 1 EG3003 1 1 2 3 ...

Page 151: ... cable 11 1 Design and principle of operation The DC electromagnetic brake type H consists of 3 main subassemblies electromagnet 1 armature complete 2 cast iron fan 3 Electromagnet 1 energised The DC voltage from the motor applied via the rectifying circuit causes the attraction of the armature 2 releasing the brake and thus the fan 3 is free to rotate Electromagnet 1 de energised The electromagne...

Page 152: ...the brake linings are completely worn out When this will occur a complete armature with brake linings 2 must be replaced If the air gap of the brake is correctly adjusted and despite of it the brake does not operate properly the brake fails to release it may be caused by the electromagnet 1 burned coil or defected output cable 10 rectifying circuit installed in the electric motor terminal box The ...

Page 153: ...DC Electromagnetic Brake ce only Service DC Electromagnetic Brake ce only EAdoc022715 11 3 11 ...

Page 154: ...DC Electromagnetic Brake ce only Service 11 11 4 EAdoc022715 DC Electromagnetic Brake ce only ...

Page 155: ...Laser Information Specifications MHdoc022715 13 1 13 SECTION 12 LASER INFORMATION ...

Page 156: ...Laser Information 13 13 2 MHdoc022715 Specifications ...

Page 157: ...Laser Information Specifications MHdoc022715 13 3 13 ...

Page 158: ...Laser Information 13 13 4 MHdoc022715 Specifications ...

Page 159: ...G250 EG250 MR EG250 EMR EG300 EG300 MR EG300 EMR No of manufacturer Applicable EC Directives EC Machinery Directive 2006 42 EC EC Electromagnetic Compatibility Directive 2004 108 EC Applicable Harmonized Standards PN EN ISO 12100 2012 PN EN 1870 4 2012 PN EN 13849 1 2008 PN EN 60204 1 2010 PN EN ISO 13857 2010 Notified Body according to annex IV INSTYTUT TECHNOLOGII DREWNA HQWUXP HUW ILNDFML UREyZ...

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