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4.2

Carrying out repairs

As a rule, damage or deformation of a car

frame (i.e. as result of bending or heating)
cannot  be  repaired  or  straightened.  The
damaged  parts  should  be  replaced.  Only
use WITTUR spare parts.

Repairs should be expertly carried out with

utmost  care  in  order  to  guarantee  safe
installation operation.

Follow all the local safety instructions dur-

ing the maintenance work.

The following repairs should be carried out on site
by qualified fitters/service personnel:

The sanding down of rust (i.e. caused as result
of damage to the undercoat) and application
of a suitable paint sealant.

Changing the guides / guide shoe inserts

Changing the rope pulleys

Please  contact  WITTUR  if  for  any  reason

something  is  unclear,  or  you  encounter
damage that cannot be repaired with the
help of these instructions.

Car Frame WCS60
Suspension 2:1 / 4:1

Operating instructions

Blatt/

sheet

D389MGB.022

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Änderungen vorbehalten!

Subject to change without notice!

4.2.1

Changing the guides/inserts

The components for the guides which are subject-
to-wear (sliding inlays) can be delivered individu-
ally as spare parts: (see Chapter “Spare parts”).

The  distance  (play)  to  the  rails  (distance

between guides) must be readjusted after
replacement of the inlays and remounting.

4.2.2

Changing the rope pulley

The  rope  pulleys  can  be  delivered  individually  as
spare parts (refer to “Spare parts” chapter).

Procedures for changing a rope pulley:

Lower the lift car onto its contact buffer

Safeguard the counterweight against falling

Release the ropes

Unscrew the complete rope pulley / axle / axle
bracket unit

Dismantle rope pulley / axle / axle bracket unit

Replace the rope pulley, and remount the parts
following  the  instructions  above  in  reverse
order

Summary of Contents for WCS60

Page 1: ...reproduced or translated even in part without prior written permission from WITTUR Austria GmbH nderungen vorbehalten We reserve the right to make alterations with respect to the specifications and f...

Page 2: ...in fixings D389MGB 012 2 8 Car installation isolated platform support D389MGB 013 2 9 Car installation non isolated platform support D389MGB 014 2 10 Finalizing Car installation D389MGB 015 2 11 Tight...

Page 3: ...responsibility for damage caused by improper handling or for damage caused as a result of actions other than those stat ed in these operating instructions The WITTUR guarantee may be voided if parts o...

Page 4: ...installation tools or objects against accidental falling Lift shaft openings should be cordoned off and suitable warning signs should be erected when working in shaft openings Work involving electrica...

Page 5: ...CS60 Suspension 2 1 4 1 Operating instructions nderungen vorbehalten Subject to change without notice Blatt sheet D389MGB 004 Datum date 11 02 2002 Stand version 11 02 2002 Gepr ft approved WAT FLE Se...

Page 6: ...chen Genehmigung der WITTUR AG nderungen vorbehalten nderungen gegen ber den in dieser Betriebsanlei tung aufgef hrten Angaben und Abbildungen behal ten wir uns vor Subject to change without notice WI...

Page 7: ...Screw packages Optional parts Load weighing sensors incl amplifier box Compensation chain fixing Travelling cable hanger Car Frame WCS60 Suspension 2 1 4 1 Operating instructions Blatt sheet D389MGB...

Page 8: ...see Fig 2 Clip one safety gear head onto the rail 3 Turn Cross beam back into the horizontal posi tion pushing the second safety gear device onto the rail 4 Re install the guide rail 5 Adjust the cro...

Page 9: ...in centre to the guide rails 3 Before tightening the screw joints pack out the spaces between upright and cross beam with the shims if necessary Take care of tightening torque Screw M16 195Nm Car Fra...

Page 10: ...m and upright Take care of tightening torque Screw M16 195Nm Screw M20 385Nm 3 Fit the guide shoe to the adapter plate for setting refer to operating instruction manuals of guide shoe Car Frame WCS60...

Page 11: ...form supports If the WCS60 is delivered without isolated plat form support beams 1 Fit the platform support to the lower cross beam adjust according car platform needs Tighten the screw joints loosely...

Page 12: ...tall the ring beams below the platform support beams 3 Install the diagonal rods Take care of tightening torque Screw M12 80Nm Do not tighten the 4 nuts at the lower ends of the support now refer to s...

Page 13: ...me WCS60 Suspension 2 1 4 1 Operating instructions Blatt sheet D389MGB 012 Datum date 11 02 2002 Stand version 11 02 2002 Gepr ft approved WAT FLE nderungen vorbehalten Subject to change without notic...

Page 14: ...s so that the disk washer F becomes fully com pressed Make sure that the T bolts are hanging freely from the openings of the platform supports 4 Adjust the car floor horizontally Secure the car by mea...

Page 15: ...en the 4 nuts at the lower ends of the support now refer to section 2 11 4 Install the ring beams below the car floor Needed holes D 18mm must be drilled into the ring beam 5 Install the diagonal rods...

Page 16: ...om fixing 6 Tighten then the nuts A half a turn more and lock the fixing with the nut B 2 12 Car fixing bolts isolated platform support 7 Adjust the nut C so that the square washer D has a distance of...

Page 17: ...pulley the ropes are placed according to the figure below 4 Re fit and adjust the rope guards B and the rope pulley cover plates C Ensure 3mm gap between rope guard and ropes The car must be in the to...

Page 18: ...l the rope grips The rope grip clamp link must be on the side of the rope end Car Frame WCS60 Suspension 2 1 4 1 Operating instructions Blatt sheet D389MGB 017 Datum date 11 02 2002 Stand version 11 0...

Page 19: ...the safety gear contact function adjust if necessary The contact must break just before safety gear gripping Safety switch manual or self reset type use category AC 15 A300 Ue Ie 240V 3A thermal curre...

Page 20: ...ng instruction manual 1 Fit the load weighing device to the upper cross beams Car Frame WCS60 Suspension 2 1 4 1 Operating instructions Blatt sheet D389MGB 019 Datum date 11 02 2002 Stand version 11 0...

Page 21: ...tions well in advance Safety clearance inspections at the bottom of the shaft and shaft head observe the applicable regu lations guidelines Check the following distances between the shaft floor after...

Page 22: ...021 Datum date 11 02 2002 Stand version 11 02 2002 Gepr ft approved WAT FLE nderungen vorbehalten Subject to change without notice 4 Maintenance inspection and repair General Visual inspection for gen...

Page 23: ...hese instructions Car Frame WCS60 Suspension 2 1 4 1 Operating instructions Blatt sheet D389MGB 022 Datum date 11 02 2002 Stand version 11 02 2002 Gepr ft approved WAT FLE nderungen vorbehalten Subjec...

Page 24: ...mm 32 mm 1 1 473004G29A 473004G32A Guide rail lubricator rail width 29 mm 32 mm 1 1 89870G29 89870G32 Sliding inlay white colored SLG4 29 mm Note Fixing material to be ordered separately 32 mm 1 1 433...

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