Assembly and Operating Instructions
– Industrial sectional door MakroPro 100
,
MakroPro Alu 100
2
EN
IIiO/BS/MakroPro100/10/2015/ID-92974
+
Technical description
TABLE OF CONTENTS:
1. General information ........................................................................................ 2
2. Terms and definitions acc. to standard .......................................................... 2
3. Definition of symbols ....................................................................................... 2
4. Design description and technical data .......................................................... 3
4.1. Application and designation ................................................................ 3
4.2. Safety recommendations ...................................................................... 4
5. Assembly recommendations ........................................................................... 4
6. Required assembly conditions ........................................................................ 4
7. Assembly instruction ........................................................................................ 4
7.1. Installation procedure ............................................................................ 4
7.2. Installation of safety device against door prising ................................ 5
7.3. Lock and wicket door limit switch installation ....................................... 5
7.4. Circuit diagram for key switch ............................................................... 5
7.5. Circuit diagram for light curtain ............................................................ 5
7.6. Circiut diagram for signal lights ............................................................ 5
7.7. Circuit diagram for photocells ............................................................... 5
7.8. Assembly of the shield for IP-65 control panel ..................................... 5
7.9. Cable laying for IP-54 control panel .................................................... 5
7.10. Circuit diagram for eL A1 ..................................................................... 5
7.11. Circuit diagram for leading photocells (two channel system) ............. 6
7.12. Circuit diagram for leading photocells (one channel system) ............ 6
7.13. Installation of bumper plate for leading photocells ............................. 6
7.14. Circuit diagram for warning light .......................................................... 6
7.15. Installation of spiral cable holder ......................................................... 6
7.16. Installing the padlock holder ................................................................. 6
7.17. Faults during door installation ............................................................... 6
8. Additional requirements ................................................................................. 6
9. Environmental protection ................................................................................ 6
10. Door disassembly ............................................................................................ 6
11. Operating remarks .......................................................................................... 6
12. The range of environmental conditions, for which the door
has been designed .......................................................................................... 7
13. Door operating instruction .............................................................................. 7
14. Routine maintenance instruction ..................................................................... 8
15. Restraints in door operation ............................................................................ 8
16. Frequently asked questions ............................................................................ 9
[A000001]
1. GENERAL INFORMATION
The door can be installed and adjusted by at least a COMPETENT person.
[B000001] The door is insulated, and is designed to be installed from inside
the premises.
[B000092] The area to install the door should be free from any pipes, cables, etc.
[A000002] The present Instruction is a document intended for Professional In-
stallers or Competent persons. It contains necessary information to ensure safe
installation of the door.
The door and its separate parts should be installed according to Assembly and
Operating Instruction provided by “WIŚNIOWSKI” Sp. z o.o. S.K.A.
Only original fittings supplied together with the door must be used to install the
door.
Please be familiar with all instructions prior to start with assembly. Please read
carefully the present instruction and follow its recommendations. The correct op-
eration of the door depends from its proper installation to a considerable extend.
The Instruction includes the assembly of the door with standard
equipment and optional equipment elements. The scope of stand-
ard and optional equipment is described in sales offer.
[B000024] The door packaging is intended solely to secure the door during
transportation.
Packaged doors must not be exposed to adverse impact of weather conditions.
They must be stored on hardened, dry surface (flat level surface which does not
change its properties under internal factors), in enclosed, dry and airy rooms, in
the place where they will not be exposed to any other external factors that may
cause deterioration of stored doors, components and packaging. It is forbidden
to store and warehouse the doors in wet rooms and rooms with fumes harmful
for painted and zinc plated coatings.
[B000025] Airtight foil packaging must be unsealed when storing the doors to
avoid adverse change of microclimate inside the packaging, which can result in
the damage of painted and zinc plated coating.
[B000002] The selection of fastening elements is determined by the type and
structure of the construction material to which the door will be fastened essen-
tially. Nail expansion anchors supplied with the door normally are designed to
anchor in solid materials with compacted structure (e.g. concrete, solid brick).
If the doors are mounted to another materials, it is necessary to change the
fastening elements for that ones suitable for anchoring in the materials of which
the walls and ceiling are made. For this purpose, the installer must follow the
guidelines for selection of fastening elements supplied by their manufacturer.
[B000028] Glasses used in glazed elements (windows, aluminium glazed pro-
files) are made of plastic. The absorbency of moisture from the air is the natural
property of plastic glasses, which in changing weather conditions can result in
temporary steam precipitation and settlement inside the glass. Sweating of glazed
aluminium profiles is a natural phenomenon, and is not subject to warranty claims.
[C000094] Aluminium profiles used in the doors are made of profiles without
thermal barrier. Sweating of aluminium profiles is a natural process and it shall
not be subject to claims.
[A000003] The Instruction applies to several types of doors. Reference draw-
ings may vary in execution details. If it is essential, these details are shown in
separate drawings.
The Instruction contains all essential information that guarantees safe assembly,
operation and proper maintenance of the door.
During the assembly all Health and Safety regulations pertaining to assembly
and cutting operations as well as power tools, depending on methods of assem-
bly must be strictly observed, considering the norms, regulations and applicable
building process documentation.
During repair works, the door must be protected against plaster, cement and
gypsum which may cause stains.
Assembly and Operating Instruction is a document intended for the door own-
er. Once the assembly works are completed, the instruction should be handed
over to the owner. The instruction is to be kept in a safe place and protected
against damage.
If elements supplied by the third party manufacturers and suppliers are used
during the assembly, the person assembling the door is considered to be its
producer according to EN 13241-1.
Tampering and removing of any door parts is strictly prohibited. It may result
in the elements responsible for safe operation being damaged. Unauthorized
replacing of door sub-assemblies is strictly prohibited.
[A000042] When installing a drive, recommendations of “WIŚNIOWSKI”
Sp. z o.o. S.K.A., manufacturer of drive and auxiliary equipment should be
observed. Only original elements supplied by the manufacturer should be used
to connect the drive.
[A000051] It is not allowed to make any modifications (e.g., shortening) of
sealing used in door.
[B000003] It is prohibited to obstruct the door movement area. The door opens
vertically upwards. Therefore, no obstacles may be located in the way of door
opening or closing. It is necessary to ensure that during door movement no
persons, especially children, or objects are on its way.
[A000037]
2. TERMS AND DEFINITIONS ACC. TO STANDARD
Explanation of warning signs used in the Instruction:
Attention!
- warning sign used to denote the attention.
Information
- warning sign used to denote important information.
Reference mark
- sign referring to a given paragraph in the As-
sembly Instruction.
Professional Installer
- competent person or organization, offering to third
parties door installation services, including its improvement (according to EN
12635).
Competent person
- an appropriately trained person with qualification re-
sulting from knowledge and practical experience, and provided with necessary
instruction to enable the required installation to be carried out correctly and
safely (acc. to EN 12635).
Owner
- a natural or legal person who has legal title to administer the door,
and takes responsibility for its operation and use (acc. to EN 12635).
Report Book
- a book containing the main data about the door, and which
has a specially designated places for records about inspections, tests, mainte-
nance and various repairing works or modifications to the door (according to
EN 12635).
[D000009]
3. DEFINITION OF SYMBOLS
The numbers on Fig. 1 refer directly to the figure numbers stated in the following
Instruction.
A1 - door leaf
A2 - set of vertical guide L
Sz - ordering width
A3 - set of vertical guide P
A4 - connector of guide rails
A5 - bracket
A6 - cable drum
A7 - drive shaft
A8 - mounting bracket
A9 - side sealing
