WORKSHOP MANUAL
Winget Mechanically Fed Mixers
Models: 200TM
From 1998
Dragline Wire Rope Renewal
Remove the covers and guards over the winch motor. Disconnect and remove the
old rope, note wear protective gloves and safety glasses.
Stretch the new wire rope out in front of the machine, turn the rope drum until the two
small holes into which the “Bulldog” clip locates are a the six o’clock position.
Locate the “Bulldog” clip into the rope drum, push the end of the wire rope into the
bulldog clip and tighten the clip securing the rope to the drum.
Start the engine or electric motor and, either get assistance from someone else who
can operate the shovel mounted switch on your behalf, or make up a short “slave
cable”. This can consist of around a metre of two core cable, two pin plug and a
switch, which can be connected into the two pin socket below the hydraulic tank to
allow you to operate the winch motor whilst feeding the wire rope onto the drum as it
rotates. Do not feed the rope onto the drum unless you are wearing protective
gloves.
Once the rope is correctly run onto the rope drum, stop the engine or electric motor
and feed the loose end of the rope through the pulley on the end of the jib leg, then
round the back and between the double pulley on the top beam.
Bend the end of the rope round the thimble allowing enough of a tail on the rope to
attach a second bulldog clip. The clip should be close enough to the thimble so that
when tight the thimble is held in the loop of the rope. Fit the “D” shackle and pin
through the thimble.
Refer to the illustrations of the Dragline Jib and secure the three part sectional rope
drum and wire rope guards in place using the combination of spire nuts, setscrews,
spring washers and nuts.
Dragline Jib Installation & Erection
Also refer to the operators handbook
Note, the jib assembly weighs approximately 125kgs
Loosely fit the two jib legs to the mainframe, winch motor nearest to the hydraulic
tank, and attach the top crossbeam. Attach the tie bars to the mainframe with the
longer tie bar attached to the front leg below the water tank. Attach suitable lifting
equipment and raise and support the jib on a trestle approximately 1200mm high.
Pull out the wire rope from the winch motor and remove the clip and thimble, thread
the rope around the pulley at the top of the R/H leg and between the pulleys in the
centre of the crossbeam.
Summary of Contents for 200TM
Page 3: ...WORKSHOP MANUAL 200TM SECTION 1 INTRODUCTION...
Page 6: ...WORKSHOP MANUAL 200TM SECTION 2 REPAIR SERVICE PROCEDURES...
Page 12: ...200TM DRUM ADJUSTMENT...
Page 42: ...WORKSHOP MANUAL 200TM SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
Page 43: ...GENERAL ARRANGEMENT...
Page 44: ...DIMENSIONS...
Page 45: ...WORKSHOP MANUAL 200TM SECTION 4 SERVICE SCHEDULES LUBRICATION DIAGRAM...
Page 48: ...LUBRICATION POINTS...
Page 49: ...LUBRICANTS...
Page 50: ...WORKSHOP MANUAL 200TM SECTION 5 HYDRAULIC CIRCUIT DIAGRAMS...
Page 51: ...200TM LATER BASIC HYDRAULIC CIRCUIT...
Page 52: ...200TM LATER DRAGLINE BATCHWEIGER HYDRAULIC CIRCUIT...
Page 53: ...WORKSHOP MANUAL 200TM SECTION 6 WIRING DIAGRAMS...
Page 59: ...Hourmeter lamp dwg 04 03 02 12 50 36 Scaled to fit...
Page 60: ...Hourmeter no lamp dwg 04 03 02 12 53 33 Scaled to fit...
Page 62: ...WORKSHOP MANUAL 200TM SECTION 7 NOISE LEVELS...
Page 64: ...WORKSHOP MANUAL 200TM SECTION 8 SPECIAL TOOLS...
Page 65: ...200TM PUNCH VALVE SEAT 200TM SPECIAL TOOL V2003698 CASE HARDEN TO 45 50 ROCKWELL...
Page 66: ...200TM DRUM BLADE DRILLING GUIDE SPECIAL TOOL 200TM 513360100...
Page 67: ...200TM SPECIAL TOOLS...
Page 68: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 69: ...WORKSHOP MANUAL 200TM SECTION 9 HYDRAULIC CONTROL VALVE SERVICE MANUAL...
Page 70: ...PAGE INTENTIONALLY BLANK...
Page 71: ...WORKSHOP MANUAL 200TM SECTION 10 PARTS LISTINGS...
Page 73: ...200TM MAINFRAME AXLES AND STABILISERS...
Page 90: ...200TM 415 VOLT START STOP SWITCH STAR DELTA...
Page 92: ...200TM 415 VOLT START STOP SWITCH DIRECT ON LINE...
Page 98: ...200TM HOPPER...
Page 110: ...200TM WATER TANK FIT SPECIAL WASHER V2004220 BETWEEN ITEMS 11 12...
Page 114: ...200TM DYNAMO AND MOUNTING LISTER PETTER TS1 HS...
Page 118: ...200TM DRAGLINE ASSEMBLY...
Page 120: ...200TM DRAGLINE ASSEMBLY...
Page 124: ...200TM DRAGLINE SHOVEL...
Page 126: ...200TM DRAGLINE FEEDAPRON...
Page 130: ...200TM LISTER PETTER TS1 ELECTRIC START...
Page 132: ...200TM DECALS AND LOGOS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...
Page 134: ...200TM DECALS AND LOGOS 23 24 25 26 27 28 29...
Page 135: ...200TM SPECIAL TOOLS...
Page 136: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 137: ...WORKSHOP MANUAL 200TM SECTION 11 BATCHWEIGHER MAINTENANCE INSTRUCTIONS...
Page 138: ...MAINTENANCE INSTRUCTIONS HYDRAULIC WEIGHING UNITS WWW WINGET CO UK...
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