WORKSHOP MANUAL
Winget Mechanically Fed Mixers
Models: 200TM
From 1998
Refer to the Drum Adjustment illustration. The Adjusting Plate holding the rear of the
Bevel Pinion Housing
(D)
is slotted to allow the Housing to move up and down
enabling correct adjustment of the chain tension
(F)
. Check and adjust the Chain
Tension and tighten the bolts holding the Adjusting Plate. By adding or subtracting
shims
(E)
between the thick packer and the Bevel Pinion Housing ensure the
housing is horizontal in the Trunnion and square to the rear plate. Re-check the
Chain Tension and fully tighten the bolts and setscrews securing the Bevel Pinion
Housing
(D)
, knock over the Tab Washers.
Crank the engine ensuring both the countershaft and bevel pinion turn freely. Coat
the bevel pinion with open gear lubricant and fit the pinion guard. Fit the
rear chain
guard.
Following the procedures described earlier refit the Bevel Gear Guard and Drum
Assembly.
Countershaft, Trunnion Journal and Driven Chainwheel/ ‘V’ Pulley
Although it is recommended that the trunnion is removed completely from the mixer
should the countershaft or trunnion journal require attention it is possible to leave the
trunnion assembly in place provided it is properly supported.
Remove the engine housing lid, top plate, engine housing chain guard and infill plate.
Slacken the two bolts through the bevel pinion housing adjusting plate and the two
setscrews which secure the casting at the pinion end to release the tension on the
countershaft chain.
Disconnect the split links retaining both the engine drive and countershaft chains and
remove the chains. On electric drive mixers the drive is transmitted to the
countershaft by means of a ‘V’ belt in place of the chain.
Withdraw the gib head key retaining the driven chainwheel/’V’ belt pulley to the
countershaft and pull off the chainwheel/pulley.
Lock the drum in the vertical position using the handwheel locking plunger and using
suitable lifting equipment, jacks or chocks secure the trunnion to prevent it moving
when the journal is withdrawn.
Remove the two setscrews retaining the journal casting to the mainframe, take the
weight off the trunnion and withdraw the journal from the trunnion.
Support the assembly in a soft jawed vice, remove the circlip retaining the
countershaft sprocket and pull off the sprocket, remove the feather key.
Remove the circlip in front of the bearing and using a soft faced hammer and suitable
drift knock the shaft out of the journal from the opposite end.
Summary of Contents for 200TM
Page 3: ...WORKSHOP MANUAL 200TM SECTION 1 INTRODUCTION...
Page 6: ...WORKSHOP MANUAL 200TM SECTION 2 REPAIR SERVICE PROCEDURES...
Page 12: ...200TM DRUM ADJUSTMENT...
Page 42: ...WORKSHOP MANUAL 200TM SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
Page 43: ...GENERAL ARRANGEMENT...
Page 44: ...DIMENSIONS...
Page 45: ...WORKSHOP MANUAL 200TM SECTION 4 SERVICE SCHEDULES LUBRICATION DIAGRAM...
Page 48: ...LUBRICATION POINTS...
Page 49: ...LUBRICANTS...
Page 50: ...WORKSHOP MANUAL 200TM SECTION 5 HYDRAULIC CIRCUIT DIAGRAMS...
Page 51: ...200TM LATER BASIC HYDRAULIC CIRCUIT...
Page 52: ...200TM LATER DRAGLINE BATCHWEIGER HYDRAULIC CIRCUIT...
Page 53: ...WORKSHOP MANUAL 200TM SECTION 6 WIRING DIAGRAMS...
Page 59: ...Hourmeter lamp dwg 04 03 02 12 50 36 Scaled to fit...
Page 60: ...Hourmeter no lamp dwg 04 03 02 12 53 33 Scaled to fit...
Page 62: ...WORKSHOP MANUAL 200TM SECTION 7 NOISE LEVELS...
Page 64: ...WORKSHOP MANUAL 200TM SECTION 8 SPECIAL TOOLS...
Page 65: ...200TM PUNCH VALVE SEAT 200TM SPECIAL TOOL V2003698 CASE HARDEN TO 45 50 ROCKWELL...
Page 66: ...200TM DRUM BLADE DRILLING GUIDE SPECIAL TOOL 200TM 513360100...
Page 67: ...200TM SPECIAL TOOLS...
Page 68: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 69: ...WORKSHOP MANUAL 200TM SECTION 9 HYDRAULIC CONTROL VALVE SERVICE MANUAL...
Page 70: ...PAGE INTENTIONALLY BLANK...
Page 71: ...WORKSHOP MANUAL 200TM SECTION 10 PARTS LISTINGS...
Page 73: ...200TM MAINFRAME AXLES AND STABILISERS...
Page 90: ...200TM 415 VOLT START STOP SWITCH STAR DELTA...
Page 92: ...200TM 415 VOLT START STOP SWITCH DIRECT ON LINE...
Page 98: ...200TM HOPPER...
Page 110: ...200TM WATER TANK FIT SPECIAL WASHER V2004220 BETWEEN ITEMS 11 12...
Page 114: ...200TM DYNAMO AND MOUNTING LISTER PETTER TS1 HS...
Page 118: ...200TM DRAGLINE ASSEMBLY...
Page 120: ...200TM DRAGLINE ASSEMBLY...
Page 124: ...200TM DRAGLINE SHOVEL...
Page 126: ...200TM DRAGLINE FEEDAPRON...
Page 130: ...200TM LISTER PETTER TS1 ELECTRIC START...
Page 132: ...200TM DECALS AND LOGOS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...
Page 134: ...200TM DECALS AND LOGOS 23 24 25 26 27 28 29...
Page 135: ...200TM SPECIAL TOOLS...
Page 136: ...1 513204000 CLAMP DRUM CLIP 1 2 V2003698 PUNCH BLEED VALVE SEAT 1 200TM SPECIAL TOOLS...
Page 137: ...WORKSHOP MANUAL 200TM SECTION 11 BATCHWEIGHER MAINTENANCE INSTRUCTIONS...
Page 138: ...MAINTENANCE INSTRUCTIONS HYDRAULIC WEIGHING UNITS WWW WINGET CO UK...
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