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Maintenance
0380
−
1/A1
Winterthur Gas & Diesel Ltd.
Group
Component
Procedure
Intervals and Service
Life (operation hours)
Engine Stays
−
Hydraulic type: Do a check of the oil pressure
on the gauge
Monthly
1903
−
1
Tie Rod
−
Do a check of the pre-tension. If necessary,
apply tension again. First time one year after
the ship is supplied
24000 to 30000
−
Estimated service life: Tie rod
Engine lifetime
2
Cylinder Liner
−
Measure the cylinder liner (in installed position)
At each piston removal
−
Remove the cylinder liner
As necessary
−
Replace the O
−
rings
At each liner removal
−
Replace the soft iron joint ring between the
cylinder liner and cylinder cover
At each piston removal
−
Replace the O
−
rings of the water guide jacket
and transition tubes
At each liner removal
−
Do a condition check of the antipolishing ring
At each piston removal
−
Grind off wear ridge in bore
At each piston removal
−
Refinish the lubricating grooves
As necessary
−
Clean the scavenge ports and refinish their
edges
As necessary
−
Estimated service life: Cylinder liner
Up to 90000
Lubricating Quill
(Pulse
Lubrication)
−
Do a function and tightness check
At each piston removal
−
Do a function check of the non-return valves
At each piston removal
Gas admission
valve (GAV)
−
Do a function and tightness check of the GAV
6000
−
Do an overhaul of the valve seat of the GAV
18000 to 21000
−
Do a visual check of the compensator at the
gas inlet pipe (without removal)
6000
−
Estimated service life: Valve spindle, includes
the guide, stroke sensor and rail valve
36000
−
Estimated lifetime: Housing and servo drive
Engine lifetime
Piston rod gland
−
Clean the piston rings, find the worn areas
At each piston removal
−
Estimated service life: Piston rod gland
36000 (refers to rings)
Inspection and Overhaul Intervals (Guidelines)
2020
Summary of Contents for RT-flex50DF
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