background image

15

OPM-114

REV B

CONNECTING THE LOADS

WARNING:

All wiring must be done in accordance with National Electric Code 

NFPA 70.

There are three ways the loads may be connected to the RP25:

1. Front Panel -

  A variety of receptacles have been provided for your convenience 

  on the front panel. The 120V receptacles are powered when the 

  voltage selector switch is in the 120/240 single phase, 120/40V three 

  phase, and 120/208V three phase position. The 240V receptacles 

  are only usable in the 120/240V single phase and 120/240V three 

  phase position. In the 120/208V position, the 240V receptacles have 

  only 208V at them. Refer to the voltage output table, located 

  previously in this manual.

2. Full Power Load Connection Terminal Block - 

  For remote connections and connecting load distribution boxes, 

  heavy duty terminal blocks have been provided. These terminal 

  blocks are located on the rear of the unit justs below the DSE7310 

  MKII controller. The neutral and ground are connected together 

  at this panel. For use with an isolates neutral, remove the jumper 

  strap between the neutral connection block and the ground lug. This 

  will isolate the neutral from the ground and allow your a single point 

  grounding at a distribution panel. When using these terminal blocks, 

  be sure to use wire rated large enough to carry your full load or the 

  full rated load of the generator. 

3. Full Power Cam-Lock Connections - 

  For ease of connecting and disconnecting loads, these units have 

  been equipped with Cam-Locks located behind the right hand, rear 

  door. See the Cam-Lock Connections in this manual. Instructions 

  for the Full Power load Connection Terminal Block apply for the 

  Cam-Locks. If you need to run an isolated neutral system, the 

  jumper between the neutral and ground musts be removed at the 

  terminal block.

4. Grounding The Unit - 

  To comply with current safety standards, this generator set must be 

  properly grounded. Ground the RP25 by driving an eight foot copper 

  ground rod into the earth. Then connect a #4AWG ground cable 

  from the grounding lug on the generator to the ground rod.

50 CYCLE OPERATION

With a couple of minor changes, these mobile diesel generators are 

capable of producing 50Hz power. Two changes must be made:

 

  1. The engine must be reduced to 1500 RPM governed speed. 

    Consult your local Isuzu service center for the proper procedure 

    for reducing engine speed and setting up the governor to operate 

    at 1500 RPM.

  2. The automatic Volt/Hz regulator must be also reset to operate at 

    50 Hz. Refer to the Stamford generator manual for instructions.

VOLTAGE REGULATOR WIRING

AS440 Automatic Voltage Regulator

The following is a list of connections on the AVR. These have been 

factory set and other than voltage adjustment, should never be 

changed. 

VOLTS

To adjust generator output voltage. 

Clockwise to increase voltage.

STABILITY

To prevent voltage hunting. 

Clockwise to increase the dampening effect.

STANDARD CONNECTIONS 

Terminals 1 & 2 will be fitted with a shorting link if no hand trimmer is 

required.

Terminals La & Lb are linked only for special low voltage applications.

UFRO - Under Frequency Roll Off

Terminal S1 is connected to the C.T., S2 on the AVR.

DROOP - Normally preset in the works to give 5% voltage droop at full 

load zero power factor.

Terminal A1 is connected to the AVR 0 Volts. Positive on A2 increases 

excitation, negative on A2 decreases excitation. 

TRIM - allows the user to adjust the sensitivity of the input. 

LED Indicator Light - indicates over excitation condition or under speed 

running.

Summary of Contents for RP25/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS RP25 D GENERATORS MANUAL DSE 7310 MKII ELECTRIC START...

Page 2: ...SWITCH ELECTRICAL CONNECTIONS 10 RECEPTACLE PANEL A C ELECTRICAL CONNECTIONS GROUNDING CAM LOCK CONNECTIONS D C ELECTRICAL CONNECTIONS STARTING PROCEDURE 12 SELECTING THE CORRECT VOLTAGE DC INTERCONN...

Page 3: ...erial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ________...

Page 4: ...rmance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before in...

Page 5: ...1 8 Gal Hr Engine Fluid Specifications Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 6 Quarts Cooling System 50 50 mix GENERATOR END NOTE Review the Sta...

Page 6: ...onsists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by the engine governor to within 1 5 Hz cps from no load to rated load...

Page 7: ...er emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life PREPARING THE UNIT UNPACKING 1 As you receive your unit...

Page 8: ...onnect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative first and then the positive cable 5 Be sure all connections are tight...

Page 9: ...second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to...

Page 10: ...it THIS RECEPTACLE UTILIZES A HUBBLL PLUG PART CS6365 K 250V 50 AMP CIRCUIT BREAKERS These circuit breakers protect the 2 50 amp twistlock receptacles H L 120V 20 AMP CIRCUIT BREAKERS These two push b...

Page 11: ...engine generator set and the generator set must be properly grounded to good earth ground Generally an 8 foot copper rod driven into the earth will provide a proper earth ground GROUND NEUTRAL L1 L2...

Page 12: ...n the display SELECTING THE CORRECT VOLTAGE A variety of phase voltages are available from the four position selector switch The four basic connection patterns are Delta 120 240 Low or Parallel Wye 12...

Page 13: ...connected can cause serious personal injury or equipment damage DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them will cause damage to the engi...

Page 14: ...ext to the AUTO button NOTE For setting the exerciser circuit for all ATS see the operator s manual shipped with the ATS WARNING EQUIPMENT DAMAGE Never apply a load to the generator until you have fir...

Page 15: ...e Cam Locks If you need to run an isolated neutral system the jumper between the neutral and ground musts be removed at the terminal block 4 Grounding The Unit To comply with current safety standards...

Page 16: ...the DSE 7310 MKII Normally it will tell why the unit has failed This will shorten your trouble shooting time and in many cases prevent the replacement of parts that may not be defective Problem Possib...

Page 17: ...HHN THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 2...

Page 18: ...18 OPM 114 REV B SELECTOR SWITCH WIRING DIAGRAM SEE FOLLOWING PAGE FOR REFENCES...

Page 19: ...5 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 1 8 21 5 56 5 6 7 87 67 6 6 7 6 1 6 6 7 6 1 0 5 029 5 1 8 6 1 83 7 1 8 5 6 00 5 2 6 6 7 00 5 9 5 286 1 335 7 7 92 7 6 725 6 7 66 0 7 7 7 5 1 02 3 57 5 7 6 5 1 217...

Page 20: ...20 OPM 114 REV B DSE 7310 MKII WIRING DIAGRAM...

Page 21: ...PHASE AC WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS...

Page 22: ...GLE PHASE 240 VOLTS G 4 LEAD THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD 5060 00 60708 165 THREE PHASE DELTA 120 240 VOLTS THREE PHAS WIRING DE SINGLE PHASE 120...

Page 23: ...1 725 1 1 51 66 211 725 8 7 7 21 2 22 17 2 3 8 6 1 725 2 3 8 5 67 57 62 12 3 27 5 5 5 9 6 216 5 9 51 6 5 37 21 7 33 6HH 6KHHW 56 5 61 6 6 7 6 1 6 6 76 6 1 6 6 7 6 6 7 1 335 7 7 1 1 51 66 7 7 7 5 1 02...

Page 24: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

Reviews: