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13

OPM-114

REV B

The table below show the voltages at the terminal lug as well as the 

receptacles for all four voltage patterns available through the selector 

switch.

VOLTAGE  SELECTOR 

SWITCH POSITION

TERMINALS MINIMUM 

VOLTAGE

NORMAL 

VOLTAGE

MAXIMUM 

VOLTAGE

120/240V SINGLE PHASE

LINE TO LINE

L1 TO L3

220

240

260

120/240V RECEPTACLES

110/220

120/240

130/260

LINE TO NEUTRAL

L1 TO N

110

120

130

L2 TO N

-0-

-0-

-0-

L3 TO N

110

120

130

120V RECEPTACLES

110

120

130

120/208V THREE PHASE

LINE TO LINE

ALL

200

208

220

120/240V RECEPTACLES

110/200

120/208

127/220

LINE TO NEUTRAL

ALL

115

120

127

120V RECEPTACLES

ALL

115

120

127

G3 TO N

115

120

127

120/240V THREE PHASE

LINE TO LINE

ALL

220

240

260

120/240V RECEPTACLES

110/220

120/240

130/260

LINE TO NEUTRAL 

USE CAUTION THIS CONFIGURATION 

HAS A HIGH VOLTAGE LEG

G1 TO N

110

120

130

(HIGH VOLTAGE LEG)

G2 TO N

191

208

225

G3 TO N

110

120

130

120V RECEPTACLES

110

120

130

277/480V THREE PHASE

LINE TO LINE

ALL

416

460

480

120/240V RECEPTACLES

NONE

NONE

NONE

LINE TO NEUTRAL

ALL

240

265

277

120V RECEPTACLES

NONE

NONE

NONE

WARNING: POTENTIAL EQUIPMENT DAMAGE

The 120/240V three phase position has a wild leg that produces 208V 

line to neutral on G2. Be sure when connecting to your panel or load, 

that you match the wild phase on the generator to the wild phase in 

your panel or load. failure to do so will result in 120V devices receiving 

208V. You must also match your rotation.

Before wiring and starting this unit, be sure you have the selector 

switch set for the right voltage. You must depress the safety switch 

below the selector switch to change the position of the voltage selector 

switch.  If the unit is running, depressing this switch will shutdown the 

engine-generator set. 

At the same time you are making the voltage selection, you must also 

adjust the setting on the mainline circuit breaker to give the proper 

breaker protection. If you have any doubts as to the voltage in your 

area compare your incoming power or load name plates.

INITIAL START UP

WARNING: EQUIPMENT DAMAGE:

Before attempting to start this unit, complete your pre-start checklist 

and ensure the generator mainline circuit breaker is in the proper 

position prior to starting. Starting this unit without it properly connected 

can cause serious personal injury or equipment damage.

DO NOT jump start these engine-generator sets. Starting these units 

on a low battery or jump starting them will cause damage to the engine 

control module. 

Use the following check list to verify correct installation before starting 

the engine.

  □

 Engine oil. Fill as required with proper grade/qty.

  □

 Engine coolant. Fill as required with proper mixture.

  □

 Unit mounting base properly bolted down.

  □

 Clearance for service and maintenance on all sides.

  □

 Proper fuel line material and size.

  □

 All fuel line connections tight.

  □

 Battery connections clean and tight

  □

 Battery fully charged.

  □

 All AC and DC wiring installed and properly protected.

After completing the previous checklist, the engine-generator set is 

ready for initial start-up. 

MANUAL MODE

1. Select the desired voltage with the selector switch.

2. Turn off both main line circuit breakers. 

3. Press and release the MANUAL MODE button. The small LED light 

next to it should come on. 

4.. Press and release the green START ENGINE button. The DSE 

7310 MKII will send a start signal to the glow plug solenoid on the 

engine. Preheating the engine for about 10 seconds at the end of that 

time will engage the fuel rack solenoid and the starter. This will start the 

cranking cycle (10 seconds on and 10 seconds off).

Note:

 There is no start delay in this mode of operation.

If the engine fails to start during this cranking period, the starter motor 

is disengaged and goes into a rest mode after which a second attempt 

is made to start the engine. Should this sequence continue through 3 

cranking cycles the start sequence will be stopped and the display will 

show ‘FAILED TO START”. 

All engine functions are controlled by the DSE 7310 MKII controller. 

Once the unit is running, the control will display the engine information, 

To get the generator information, scroll down on the controller. 

The AC ouptut readings displayed on the DSE 7310 MKII are collected 

through the AC interface harness wired in the generator control box. 

Any shutdowns related to the AC output are a function of the controller 

are based on information collected in the DSE 7310 MKII via this AC 

harness.

5. After the engine is running at the proper speed, adjust the voltage to 

the desired level using the external voltage trim rheostat.

6. Turn on the proper main line breaker (either high or low voltage) and 

padlock the lock bar to prevent the incorrect breaker from being turned 

on.

Summary of Contents for RP25/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS RP25 D GENERATORS MANUAL DSE 7310 MKII ELECTRIC START...

Page 2: ...SWITCH ELECTRICAL CONNECTIONS 10 RECEPTACLE PANEL A C ELECTRICAL CONNECTIONS GROUNDING CAM LOCK CONNECTIONS D C ELECTRICAL CONNECTIONS STARTING PROCEDURE 12 SELECTING THE CORRECT VOLTAGE DC INTERCONN...

Page 3: ...erial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ________...

Page 4: ...rmance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before in...

Page 5: ...1 8 Gal Hr Engine Fluid Specifications Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 6 Quarts Cooling System 50 50 mix GENERATOR END NOTE Review the Sta...

Page 6: ...onsists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by the engine governor to within 1 5 Hz cps from no load to rated load...

Page 7: ...er emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life PREPARING THE UNIT UNPACKING 1 As you receive your unit...

Page 8: ...onnect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative first and then the positive cable 5 Be sure all connections are tight...

Page 9: ...second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to...

Page 10: ...it THIS RECEPTACLE UTILIZES A HUBBLL PLUG PART CS6365 K 250V 50 AMP CIRCUIT BREAKERS These circuit breakers protect the 2 50 amp twistlock receptacles H L 120V 20 AMP CIRCUIT BREAKERS These two push b...

Page 11: ...engine generator set and the generator set must be properly grounded to good earth ground Generally an 8 foot copper rod driven into the earth will provide a proper earth ground GROUND NEUTRAL L1 L2...

Page 12: ...n the display SELECTING THE CORRECT VOLTAGE A variety of phase voltages are available from the four position selector switch The four basic connection patterns are Delta 120 240 Low or Parallel Wye 12...

Page 13: ...connected can cause serious personal injury or equipment damage DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them will cause damage to the engi...

Page 14: ...ext to the AUTO button NOTE For setting the exerciser circuit for all ATS see the operator s manual shipped with the ATS WARNING EQUIPMENT DAMAGE Never apply a load to the generator until you have fir...

Page 15: ...e Cam Locks If you need to run an isolated neutral system the jumper between the neutral and ground musts be removed at the terminal block 4 Grounding The Unit To comply with current safety standards...

Page 16: ...the DSE 7310 MKII Normally it will tell why the unit has failed This will shorten your trouble shooting time and in many cases prevent the replacement of parts that may not be defective Problem Possib...

Page 17: ...HHN THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 2...

Page 18: ...18 OPM 114 REV B SELECTOR SWITCH WIRING DIAGRAM SEE FOLLOWING PAGE FOR REFENCES...

Page 19: ...5 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 1 8 21 5 56 5 6 7 87 67 6 6 7 6 1 6 6 7 6 1 0 5 029 5 1 8 6 1 83 7 1 8 5 6 00 5 2 6 6 7 00 5 9 5 286 1 335 7 7 92 7 6 725 6 7 66 0 7 7 7 5 1 02 3 57 5 7 6 5 1 217...

Page 20: ...20 OPM 114 REV B DSE 7310 MKII WIRING DIAGRAM...

Page 21: ...PHASE AC WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS...

Page 22: ...GLE PHASE 240 VOLTS G 4 LEAD THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD 5060 00 60708 165 THREE PHASE DELTA 120 240 VOLTS THREE PHAS WIRING DE SINGLE PHASE 120...

Page 23: ...1 725 1 1 51 66 211 725 8 7 7 21 2 22 17 2 3 8 6 1 725 2 3 8 5 67 57 62 12 3 27 5 5 5 9 6 216 5 9 51 6 5 37 21 7 33 6HH 6KHHW 56 5 61 6 6 7 6 1 6 6 76 6 1 6 6 7 6 6 7 1 335 7 7 1 1 51 66 7 7 7 5 1 02...

Page 24: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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