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10

OPM-114

REV B

E: FULL POWER OUTPUT & NEUTRAL TERMINAL BLOCK :

See A.C. Electrical Connections in this manual.

F: DOOR SAFETY SWITCH:

This safety switch is connected to the DSE 7310 MKII engine control 

and will shut the unit down any time door is opened with the unit 

running. This prevents someone from accidentally contacting the main 

power connection with the unit running. This unit will not start if the 

door is not closed and latched.

G: WIRE ENTRANCE HOLES:

These hole have been specifically provided for you to route your 

full power leads through to the output lugs. The routing holes were 

provided to insure that no small child or curious adult can reach inside 

and come into contact with the main output lugs with the unit running.

H: 120V 20 AMP 3-WIRE RECESSED SHORE POWER PLUG:

NEMA Spec 5-20. This panel mounted plug is designed to plug directly 

in a standard 20 amp receptacle on a extension cord. The plug when 

connected will provide power to the block heater and the battery trickle 

charger mounted inside the generator enclosure. This can be used 

when the set is used in a standby application to keep the engine warm 

and the battery charged or in your rental yard to keep the battery 

charged up. This receptacle is to be powered by a GFCI circuit and 

installed in accordance with the United States National Electric Code.

I: 2 - 120V 20 AMP GROUND FAULT INTERRUPTER DUPLEX:

These duplex receptacles are protected by 20 amp circuit breakers 

mounted just above the duplexes. The “T” slot design both 15 and 20 

amp 120V cords can be plugged in.

J: 2- 120/240V 50 AMP 4-WIRE TWISTLOCK:

These receptacles are rated for dual voltage, 120 or 240V use. It is 

a 4-wire receptacle, with a center grounding pin. 4-wire drop cords 

plugged into this receptacle may be split into 120V receptacles at a 

distrobution box. Each receptacle is protected by a two pole 50 amp 

circuit breaker mounted just above it. THIS RECEPTACLE UTILIZES A 

HUBBLL PLUG PART # CS6365.

K: 250V 50 AMP CIRCUIT BREAKERS:

These circuit breakers protect the 2 - 50 amp twistlock receptacles (H).

L: 120V 20 AMP CIRCUIT BREAKERS: 

These two push button 20 amp circuit breakers protect the two GFCI 

receptacles (G).

WARNING:

A mainline circuit breaker has been provided inside the generator 

housing. During all wiring installations, make sure the breaker is in the 

OFF position and the generator operating switch is in the OFF position.

ELECTRICAL CONNECTIONS

NOTICE: CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL 

FIELD WIRING CONNECTIONS TO TERMINALS OF A CLASS 2 

CIRCUIT

All wiring must be completed in accordance with the National Electric 

Code as well as any state and local codes.

You must pay particular attention to wire size requirement for 

the amperage of service you are dealing with. The table below 

provides you guidance on wire sizing based on both wire type and 

amperage. 

Wire amperages have been derated for 40° C ambient 

temperatures operation.

WARNING: 

Make sure the generator is disconnected from the battery to prevent 

accidental starting. 

RECEPTACLE PANEL

A: 208/240 VOLT MAINLINE CIRCUIT BREAKER:

This is the low voltage mainline circuit breaker feeding the full output 

terminal block. This circuit breaker is used when the selector switch 

is in the 120/208V 3-PH, 120/240V 3-PH, or 120/240V 1-PH switch  

position. 

B: 480 VOLT MAINLINE CIRCUIT BREAKER:

This is the high voltage mainline circuit breaker feeding the full output 

terminal block. This circuit breaker is used when the selector switch is 

in the 277/480V 3-PH position.

C: CIRCUIT BREAKER LOCKING BAR:

Select and turn on either the high voltage breaker (480V) or the low 

voltage breaker (208/240V), depending on which position you have the 

selector switch in. This bar prevents both breakers from being turned 

on at the same time. 

D: REMOTE START/E-STOP TERMINAL BLOCK

This terminal block provides the customer two different connections. 

Torque screws to 9.6 in. lb. using 14 to 16 AWG copper wire with lugs.

See D.C. Electrical Connections in this manual. 

A

C

B

D

E

H

G

F

I

J

K

L

Summary of Contents for RP25/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS RP25 D GENERATORS MANUAL DSE 7310 MKII ELECTRIC START...

Page 2: ...SWITCH ELECTRICAL CONNECTIONS 10 RECEPTACLE PANEL A C ELECTRICAL CONNECTIONS GROUNDING CAM LOCK CONNECTIONS D C ELECTRICAL CONNECTIONS STARTING PROCEDURE 12 SELECTING THE CORRECT VOLTAGE DC INTERCONN...

Page 3: ...erial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ________...

Page 4: ...rmance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before in...

Page 5: ...1 8 Gal Hr Engine Fluid Specifications Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 6 Quarts Cooling System 50 50 mix GENERATOR END NOTE Review the Sta...

Page 6: ...onsists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by the engine governor to within 1 5 Hz cps from no load to rated load...

Page 7: ...er emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life PREPARING THE UNIT UNPACKING 1 As you receive your unit...

Page 8: ...onnect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative first and then the positive cable 5 Be sure all connections are tight...

Page 9: ...second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to...

Page 10: ...it THIS RECEPTACLE UTILIZES A HUBBLL PLUG PART CS6365 K 250V 50 AMP CIRCUIT BREAKERS These circuit breakers protect the 2 50 amp twistlock receptacles H L 120V 20 AMP CIRCUIT BREAKERS These two push b...

Page 11: ...engine generator set and the generator set must be properly grounded to good earth ground Generally an 8 foot copper rod driven into the earth will provide a proper earth ground GROUND NEUTRAL L1 L2...

Page 12: ...n the display SELECTING THE CORRECT VOLTAGE A variety of phase voltages are available from the four position selector switch The four basic connection patterns are Delta 120 240 Low or Parallel Wye 12...

Page 13: ...connected can cause serious personal injury or equipment damage DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them will cause damage to the engi...

Page 14: ...ext to the AUTO button NOTE For setting the exerciser circuit for all ATS see the operator s manual shipped with the ATS WARNING EQUIPMENT DAMAGE Never apply a load to the generator until you have fir...

Page 15: ...e Cam Locks If you need to run an isolated neutral system the jumper between the neutral and ground musts be removed at the terminal block 4 Grounding The Unit To comply with current safety standards...

Page 16: ...the DSE 7310 MKII Normally it will tell why the unit has failed This will shorten your trouble shooting time and in many cases prevent the replacement of parts that may not be defective Problem Possib...

Page 17: ...HHN THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 2...

Page 18: ...18 OPM 114 REV B SELECTOR SWITCH WIRING DIAGRAM SEE FOLLOWING PAGE FOR REFENCES...

Page 19: ...5 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 1 8 21 5 56 5 6 7 87 67 6 6 7 6 1 6 6 7 6 1 0 5 029 5 1 8 6 1 83 7 1 8 5 6 00 5 2 6 6 7 00 5 9 5 286 1 335 7 7 92 7 6 725 6 7 66 0 7 7 7 5 1 02 3 57 5 7 6 5 1 217...

Page 20: ...20 OPM 114 REV B DSE 7310 MKII WIRING DIAGRAM...

Page 21: ...PHASE AC WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS...

Page 22: ...GLE PHASE 240 VOLTS G 4 LEAD THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD 5060 00 60708 165 THREE PHASE DELTA 120 240 VOLTS THREE PHAS WIRING DE SINGLE PHASE 120...

Page 23: ...1 725 1 1 51 66 211 725 8 7 7 21 2 22 17 2 3 8 6 1 725 2 3 8 5 67 57 62 12 3 27 5 5 5 9 6 216 5 9 51 6 5 37 21 7 33 6HH 6KHHW 56 5 61 6 6 7 6 1 6 6 76 6 1 6 6 7 6 6 7 1 335 7 7 1 1 51 66 7 7 7 5 1 02...

Page 24: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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