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11

OPM-114

REV B

A.C. ELECTRICAL CONNECTIONS

This AC terminal block is covered by a lockable access cover. Access 

for routing the wires into the terminal block is provided via a small 

access door just to the left of the main control panel door. You will also 

find your convenience receptacles located behind this small door. All 

receptacles located here have their own circuit breaker for protection. 

NEUTRAL LUGS:

These lugs are isolated from ground and provided for you to connect 

your neutral wire from the transfer switch to the generator. Lugs will 

handle up to 2/0 wire. Torque lugs to 150 in. lbs. using #1 and #2 wire 

and 180 in. lbs. for 1/0 & 2/0 wire.

GROUND LUG:

These ground lugs are bonded to ground and are provided for you 

to connect your ground wire from the transfer switch to. The lugs will 

accommodate up to 2/0 wire. Torque lugs to 150 in. lbs. using #1 & #2 

wire and 180 in. lbs. for 1/0 & 2/0 wire.

L1, L2, & L3 POWER OUTPUT LUGS:

The full power terminal block is capable of handling full generator 

output at any of the selected voltages. For single phase 120/240 

connect to L1 and L3, the third leg L2 is not powered or used. Lugs will 

handle up to 2/0 wire. Torque lugs to 150 in. lbs. using #1 & #2 wire 

and 180 in. lbs. for 1/0 & 2/0 wire. In the 120/240V 3-Ph configuration 

with the wild leg (208 line to neutral) is wired to the L2 position. 

WARNING: PERSONAL DANGER:

This unit is shipped with the neutral and ground unbonded. If the unit 

is to be used as a stand-alone generator, you must bond neutral and 

ground together either at this terminal block or somewhere in your 

system.

GROUNDING

A grounding lug has been provided on the engine generator set and 

the generator set must be properly grounded to good earth ground. 

Generally an 8 foot copper rod driven into the earth will provide a 

proper earth ground.

GROUND

NEUTRAL

L1

L2 

“WILD LEG”

L3

CAM-LOCK CONNECTIONS

This unit is equipped with Com-Lock connector, located behind the 

rear, right door panel. These Cam-Locks are connected to the full load 

terminal blocks and are capable of providing full generator output in 

all voltage configurations. The mating connectors are model CL2FB, 

which are available with different ire size capabilities.

D.C. ELECTRICAL CONNECTIONS

All DC connections are completed on the terminal strip just below 

the engine control. All DC connection must be separate conduit. You 

cannot mix AC and DC leads at the same conduit.

CUSTOMER REMOTE START CONNECTIONS TERMINALS. This 

can be either an automatic transfer switch or just a remote switch in 

a job trailer. This feature requires a relay closure between the two 

connections on the terminal block to put the unit into an auto-start 

mode. The auto-start mode has both a start delay and a cool down 

delay built into the DSE 7310 MKII 

Torque Screws to 9.6 in. lb. using 14 to 16 awg copper wire with lugs.

Note: Any relay closure can be used to start and stop this generator. As 

long as the contact stays closed the engine generator set will continue 

to run. Once the relay is opened the unit will shut down and remain in 

the standby mode until the remote start relay is closed again.

ESTOP- & ESTOP+. Remote Emergency Stop terminals. These 

two terminals are shipped with a jumper installed. If your application 

requires the installation of a Remote Emergency Stop switch, remove 

the jumper and wire your switch to these terminals. This unit will not 

start and run without either the jumper installed or a remote N/C switch 

installed.

Summary of Contents for RP25/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS RP25 D GENERATORS MANUAL DSE 7310 MKII ELECTRIC START...

Page 2: ...SWITCH ELECTRICAL CONNECTIONS 10 RECEPTACLE PANEL A C ELECTRICAL CONNECTIONS GROUNDING CAM LOCK CONNECTIONS D C ELECTRICAL CONNECTIONS STARTING PROCEDURE 12 SELECTING THE CORRECT VOLTAGE DC INTERCONN...

Page 3: ...erial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ________...

Page 4: ...rmance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before in...

Page 5: ...1 8 Gal Hr Engine Fluid Specifications Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 6 Quarts Cooling System 50 50 mix GENERATOR END NOTE Review the Sta...

Page 6: ...onsists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by the engine governor to within 1 5 Hz cps from no load to rated load...

Page 7: ...er emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life PREPARING THE UNIT UNPACKING 1 As you receive your unit...

Page 8: ...onnect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative first and then the positive cable 5 Be sure all connections are tight...

Page 9: ...second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to...

Page 10: ...it THIS RECEPTACLE UTILIZES A HUBBLL PLUG PART CS6365 K 250V 50 AMP CIRCUIT BREAKERS These circuit breakers protect the 2 50 amp twistlock receptacles H L 120V 20 AMP CIRCUIT BREAKERS These two push b...

Page 11: ...engine generator set and the generator set must be properly grounded to good earth ground Generally an 8 foot copper rod driven into the earth will provide a proper earth ground GROUND NEUTRAL L1 L2...

Page 12: ...n the display SELECTING THE CORRECT VOLTAGE A variety of phase voltages are available from the four position selector switch The four basic connection patterns are Delta 120 240 Low or Parallel Wye 12...

Page 13: ...connected can cause serious personal injury or equipment damage DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them will cause damage to the engi...

Page 14: ...ext to the AUTO button NOTE For setting the exerciser circuit for all ATS see the operator s manual shipped with the ATS WARNING EQUIPMENT DAMAGE Never apply a load to the generator until you have fir...

Page 15: ...e Cam Locks If you need to run an isolated neutral system the jumper between the neutral and ground musts be removed at the terminal block 4 Grounding The Unit To comply with current safety standards...

Page 16: ...the DSE 7310 MKII Normally it will tell why the unit has failed This will shorten your trouble shooting time and in many cases prevent the replacement of parts that may not be defective Problem Possib...

Page 17: ...HHN THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 2...

Page 18: ...18 OPM 114 REV B SELECTOR SWITCH WIRING DIAGRAM SEE FOLLOWING PAGE FOR REFENCES...

Page 19: ...5 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 1 8 21 5 56 5 6 7 87 67 6 6 7 6 1 6 6 7 6 1 0 5 029 5 1 8 6 1 83 7 1 8 5 6 00 5 2 6 6 7 00 5 9 5 286 1 335 7 7 92 7 6 725 6 7 66 0 7 7 7 5 1 02 3 57 5 7 6 5 1 217...

Page 20: ...20 OPM 114 REV B DSE 7310 MKII WIRING DIAGRAM...

Page 21: ...PHASE AC WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS...

Page 22: ...GLE PHASE 240 VOLTS G 4 LEAD THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD 5060 00 60708 165 THREE PHASE DELTA 120 240 VOLTS THREE PHAS WIRING DE SINGLE PHASE 120...

Page 23: ...1 725 1 1 51 66 211 725 8 7 7 21 2 22 17 2 3 8 6 1 725 2 3 8 5 67 57 62 12 3 27 5 5 5 9 6 216 5 9 51 6 5 37 21 7 33 6HH 6KHHW 56 5 61 6 6 7 6 1 6 6 76 6 1 6 6 7 6 6 7 1 335 7 7 1 1 51 66 7 7 7 5 1 02...

Page 24: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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