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7

OPM-114

REV B

INSTALLATION

WARNING: PERSONAL INJURY:

PERSONAL INJURY - Before proceeding with the installation, be sure 

the DSE7310 MKII is in the “stop” position. Before proceeding with the 

installation, be sure the Generator MLCB (Main Line Circuit Breaker) is 

in the ‘OFF’ position and the unit starting battery is disconnected.

GENERAL INFORMATION

This engine-generator set is supplied as weather enclosed, trailered 

packages. The DOT certified trailer is required for mobile applications. 

Consult a qualified, licensed electrician or contractor to install and wire 

the gen-set. The installation must comply with all national, state, and 

local codes. The factory weather enclosures are acoustical housing 

intended for outdoor use only. Units are not intended to be used 

indoors and no support is available to assist in re-engineering finished 

packaged units.

Before beginning the installation process, recheck the voltage, phase, 

and amperage rating of the generator set. Be certain it can handle the 

intended load and are compatible with the intended loads. Plans for 

installation should be prepared with proper attention to mechanical and 

electrical engineering detail to assure a satisfactory system installation. 

The information in this manual is offered only as a guide to finalizing 

your installation plans.

FUEL REQUIREMENTS

During periods of normal operations, the engine uses #2 diesel fuel. 

Seasonally blended fuel should be used during time of extreme cold to 

ensure proper engine operation. See the engine operator’s manual for 

more specific information on requirements.

NOTE: When starting the unit for the time it may be necessary to prime 

the engine before engine before engaging the starter. The internal tank 

on the unit was not used during testing so there may be some air in the 

fuel lines that will have to be bled out.

LUBRICATION

Before starting the engine, check the oil level in the crankcase. If 

it is low, refill to the full mark with the proper weight/grade of oil as 

recommended by the engine manufacturer’s maintenance instructions. 

The necessity of using the correct oil, and keeping the crankcase full, 

cannot be over emphasized. Failure to use the proper oil and keep the 

crankcase properly filled will cause excessive engine wear and shorten 

its useful life.

PREPARING THE UNIT

UNPACKING

1. As you receive your unit, it is critical to check it for any damage. If 

any damage is noted, it is always easiest to refuse the shipment and 

let WINCO take care of the freight claim. If you sign for the unit, the 

transfer of the ownership requires that you file the freight claim

2. Before proceeding with the preparations of your new generator 

for operation, take a couple of minutes to ensure the unit you have 

received is the correct model and review the specification pages in this 

manual to ensure that this unit meets your job requirements.

CAUTION: EQUIPMENT DAMAGE:

This unit is shipped with oil and a 50/50 mix of coolant. Be sure to 

check all fluid levels before operating. See engine manufacturer’s 

instruction manual for recommended oil requirements before initial 

starting.

Once generator set is on-site:

After inspecting the engine-generator for external, physical damage, 

locate and check the following items packed with the unit:

    a. Installation and Operator’s Manual.

    b. Engine manufacturer’s instruction manual.

    c. Battery hold-down brackets & hardware.

    d. Unit components or accessory items shipped loose for on-site 

   installation.

    e. Optional accessories.

LIFTING THE GENERATOR SET

  1. Make sure that the area under the equipment is kept clear.

  2. Be certain rigging is designed to lift unit safely.

  3. Never attempt to lift the unit unless you are certain the lifting 

    device  has sufficient capacity.

  4. Never allow the unit to swing while suspended.

  5. Be certain the supporting structure is adequate to handle the 

    weight of the unit.

CAUTION:

Only lift the unit using the factory installed lifting eye, located on top of 

the unit’s housing.

TOWING THE EQUIPMENT

  1. Always use a vehicle capable for safe operation.

  2. Never tow without the safety chains secured. 

  3. Always use the proper ball hitch size on the vehicle.

  4. Never attempt to tow with a vehicle without side mirrors installed.

SETTING THE JACKS

  1. Move the two rear jacks from transport position to run position.

  2. Rotate the front jack from transport position to run position.

  3. Level the unit using the three jacks before starting the unit.

  4. Return jacks to transport position before moving the unit.

Summary of Contents for RP25/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS RP25 D GENERATORS MANUAL DSE 7310 MKII ELECTRIC START...

Page 2: ...SWITCH ELECTRICAL CONNECTIONS 10 RECEPTACLE PANEL A C ELECTRICAL CONNECTIONS GROUNDING CAM LOCK CONNECTIONS D C ELECTRICAL CONNECTIONS STARTING PROCEDURE 12 SELECTING THE CORRECT VOLTAGE DC INTERCONN...

Page 3: ...erial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ________...

Page 4: ...rmance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before in...

Page 5: ...1 8 Gal Hr Engine Fluid Specifications Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 6 Quarts Cooling System 50 50 mix GENERATOR END NOTE Review the Sta...

Page 6: ...onsists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by the engine governor to within 1 5 Hz cps from no load to rated load...

Page 7: ...er emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life PREPARING THE UNIT UNPACKING 1 As you receive your unit...

Page 8: ...onnect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative first and then the positive cable 5 Be sure all connections are tight...

Page 9: ...second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to...

Page 10: ...it THIS RECEPTACLE UTILIZES A HUBBLL PLUG PART CS6365 K 250V 50 AMP CIRCUIT BREAKERS These circuit breakers protect the 2 50 amp twistlock receptacles H L 120V 20 AMP CIRCUIT BREAKERS These two push b...

Page 11: ...engine generator set and the generator set must be properly grounded to good earth ground Generally an 8 foot copper rod driven into the earth will provide a proper earth ground GROUND NEUTRAL L1 L2...

Page 12: ...n the display SELECTING THE CORRECT VOLTAGE A variety of phase voltages are available from the four position selector switch The four basic connection patterns are Delta 120 240 Low or Parallel Wye 12...

Page 13: ...connected can cause serious personal injury or equipment damage DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them will cause damage to the engi...

Page 14: ...ext to the AUTO button NOTE For setting the exerciser circuit for all ATS see the operator s manual shipped with the ATS WARNING EQUIPMENT DAMAGE Never apply a load to the generator until you have fir...

Page 15: ...e Cam Locks If you need to run an isolated neutral system the jumper between the neutral and ground musts be removed at the terminal block 4 Grounding The Unit To comply with current safety standards...

Page 16: ...the DSE 7310 MKII Normally it will tell why the unit has failed This will shorten your trouble shooting time and in many cases prevent the replacement of parts that may not be defective Problem Possib...

Page 17: ...HHN THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 2...

Page 18: ...18 OPM 114 REV B SELECTOR SWITCH WIRING DIAGRAM SEE FOLLOWING PAGE FOR REFENCES...

Page 19: ...5 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 1 8 21 5 56 5 6 7 87 67 6 6 7 6 1 6 6 7 6 1 0 5 029 5 1 8 6 1 83 7 1 8 5 6 00 5 2 6 6 7 00 5 9 5 286 1 335 7 7 92 7 6 725 6 7 66 0 7 7 7 5 1 02 3 57 5 7 6 5 1 217...

Page 20: ...20 OPM 114 REV B DSE 7310 MKII WIRING DIAGRAM...

Page 21: ...PHASE AC WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS...

Page 22: ...GLE PHASE 240 VOLTS G 4 LEAD THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD 5060 00 60708 165 THREE PHASE DELTA 120 240 VOLTS THREE PHAS WIRING DE SINGLE PHASE 120...

Page 23: ...1 725 1 1 51 66 211 725 8 7 7 21 2 22 17 2 3 8 6 1 725 2 3 8 5 67 57 62 12 3 27 5 5 5 9 6 216 5 9 51 6 5 37 21 7 33 6HH 6KHHW 56 5 61 6 6 7 6 1 6 6 76 6 1 6 6 7 6 6 7 1 335 7 7 1 1 51 66 7 7 7 5 1 02...

Page 24: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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