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12

OPM-114

REV B

STARTING PROCEDURE

CONTROL LAYOUT

 

 

STOP/RESET - This button places the module into its Stop/Reset 

mode. This will clear any alarm conditions for which the triggering 

criteria have been removed. The fuel supply de-energizes and the 

engine comes to a standstill. Should a remote start signal be present 

while operating in this mode, a remote start WILL NOT occur.
MANUAL MODE - This button places the module into its Manual 

Mode. Once in Manual Mode, the model responds to the Start button 

to start the generator and run it off load.

START - Pressing this button from STOP/RESET will start the engine 

and run the load. 

AUTO MODE - This button places the module into its Auto Mode. 

This mode allows the module to control the function of the generator 

automatically. 

ALARM/LAMP TEST - This button silences the audible alarm in 

the controller, de-activates the Audible Alarm output (if configured) 

and illuminates all of the LEDs on the module’s face as a lamp test 

function.

MENU NAVIGATION - Used for navigating the instrumentation, event 

log, and configuration screens. 

PROTECTIONS

When an alarm is present, the common alarm LED if configures will 

illuminate. The LCD display will show an icon to indicate the failure.

WARNINGS

Warnings are non-critical alarm conditions and do not affect the 

operation of the generator system, they serve to draw the operator’s 

attention to an undesirable condition. Warning alarms are self-resetting 

when the fault condition is removed. The icon will appear steady in the 

display.

SHUTDOWNS

Shutdowns are critical alarm conditions that stop the engine and draw 

the operator’s attention to an undesirable condition. Shutdown alarms 

are latching. The fault must be removed and the STOP/RESET button 

pressed to reset the module. The icon will be flashing in the display.

SELECTING THE CORRECT VOLTAGE

A variety of phase voltages are available from the four position selector 

switch. The four basic connection patterns are Delta (120/240). Low 

or Parallel Wye (120/208), High Wye (277/480), and Single Phase 

120/240. 

DC INTERCONNECTIONS TO THE ATS

WARNING:

Be sure Engine/Generator is in the OFF position before you make any 

DC interconnections.

CAUTION:

Never run the AC and DC wiring in the same conduit.

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS terminals “14” and 

“15”.  Depending on the size of the switch, they are located in different 

locations.

13

5060-00

60708-165

A - Customer Remote Start CONNECTIONS TERMINALS. 

The 

two remote start leads from the Automatic Transfer Switch are 

connected to the two terminals marked GROUND & START. The 

wire in terminal GROUND is Battery Negative and the wire in the 

terminal labeled START is your Remote Start lead. Closing these 

two leads together will signal the DSE 7310 to go into an auto-

start mode and start up the engine generator.

 Depending on the distance, 14 to 16 gauge stranded wire 

should be used.  It is suggested that these wires be labeled S1 

JURXQGDQG6VWDUW

 The  terminal blocks are designed to 

use terminal lugs on all wires and the screws should be torqued 

to 9.6 in. lbs.

1RWH$Q\UHOD\FORVXUHFDQEHXVHGWRVWDUWDQGVWRSWKLV

JHQHUDWRU$VORQJDVWKHFRQWDFWVWD\VFORVHGWKHHQJLQH

JHQHUDWRUVHWZLOOFRQWLQXHWRUXQ2QFHWKHUHOD\LVRSHQHG

WKHXQLWZLOOVKXWGRZQDQGUHPDLQLQWKHVWDQGE\PRGHXQWLO

WKHUHPRWHVWDUWUHOD\LVFORVHGDJDLQ

B - ESTOP- & ESTOP+. 

Remote Emergency Stop terminals.  

These two terminals are shipped with a jumper installed. If your 

application requires the installation of a Remote Emergency 

Stop switch, remove the jumper and wire your switch to these 

terminals.  

This unit will not start and run without either the 

jumper installed or a remote N/C switch installed.

.

C. - Battery Charger Failure.  

Battery charger failure relay input 

from remote battery charger to DSE7310 controller. 

D - Remote Display Panel Interface Terminals.  

These 

interface terminals are prewired to allow for the connection of a 

remote display.  This display allows for the remote annunciation 

of alarms at a location such as a nurses station or a control 

room.  This display can used to meet the remote annunciation 

requirements of NFPA 110 standards. (

This feature meets the 

annunciation requirements in applications requiring NFPA110 

level one protection.)

DC Interconnections to the 

Automatic Transfer Switch

   *************

*****  WARNING  *****

    ************* 

%HVXUH(QJLQH*HQHUDWRULVLQWKH³2))´SRVLWLRQEHIRUH

you make any DC interconnections.

*******CAUTION******

1HYHUUXQWKH$&DQG'&ZLULQJLQWKHVDPHFRQGXLW

ASCO 185 UL SWITCH

<RXU'&FRQQHFWLRQSRLQWVLQWKH$6&2$76DUH

WHUPLQDOV³´DQG³RQWKHLQWHUIDFHWHUPLQDOEORFN

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS are terminals 

³´DQG³´'HSHQGLQJRQWKHVL]HRIWKHVZLWFKWKH\DUH

located in different locations.  

TB7

removable

terminal block

TB7–4, TB7–5, TB7–6

1 2 3 4 5 6 7 8 9

Figure 4. TB7 generator starting contact terminals.

Table A. Generator Start Connections

When the Utility fails

Terminals on Controller

contact closes

TB7–4 and TB7–5

contact opens

TB7–5 and TB7–6

Summary of Contents for RP25/D

Page 1: ...WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 SERVICE DEPT 507 357 6831 SALES DEPT 507 357 6821 www wincogen com INSTALLATION AND OPERATORS RP25 D GENERATORS MANUAL DSE 7310 MKII ELECTRIC START...

Page 2: ...SWITCH ELECTRICAL CONNECTIONS 10 RECEPTACLE PANEL A C ELECTRICAL CONNECTIONS GROUNDING CAM LOCK CONNECTIONS D C ELECTRICAL CONNECTIONS STARTING PROCEDURE 12 SELECTING THE CORRECT VOLTAGE DC INTERCONN...

Page 3: ...erial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ________...

Page 4: ...rmance Poor maintenance improper or careless use can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before in...

Page 5: ...1 8 Gal Hr Engine Fluid Specifications Fuel ASTM D 975 1D or 2D EN590 or equivalent Oil Type SEE LUBRICATION SECTION Oil Capacity 8 6 Quarts Cooling System 50 50 mix GENERATOR END NOTE Review the Sta...

Page 6: ...onsists of a multi cylinder liquid cooled engine nominally operating at 1800 rpm The generator frequency regulation is maintained by the engine governor to within 1 5 Hz cps from no load to rated load...

Page 7: ...er emphasized Failure to use the proper oil and keep the crankcase properly filled will cause excessive engine wear and shorten its useful life PREPARING THE UNIT UNPACKING 1 As you receive your unit...

Page 8: ...onnect the battery negative cable When removing the battery cables from the battery reverse the procedure disconnect the negative first and then the positive cable 5 Be sure all connections are tight...

Page 9: ...second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to...

Page 10: ...it THIS RECEPTACLE UTILIZES A HUBBLL PLUG PART CS6365 K 250V 50 AMP CIRCUIT BREAKERS These circuit breakers protect the 2 50 amp twistlock receptacles H L 120V 20 AMP CIRCUIT BREAKERS These two push b...

Page 11: ...engine generator set and the generator set must be properly grounded to good earth ground Generally an 8 foot copper rod driven into the earth will provide a proper earth ground GROUND NEUTRAL L1 L2...

Page 12: ...n the display SELECTING THE CORRECT VOLTAGE A variety of phase voltages are available from the four position selector switch The four basic connection patterns are Delta 120 240 Low or Parallel Wye 12...

Page 13: ...connected can cause serious personal injury or equipment damage DO NOT jump start these engine generator sets Starting these units on a low battery or jump starting them will cause damage to the engi...

Page 14: ...ext to the AUTO button NOTE For setting the exerciser circuit for all ATS see the operator s manual shipped with the ATS WARNING EQUIPMENT DAMAGE Never apply a load to the generator until you have fir...

Page 15: ...e Cam Locks If you need to run an isolated neutral system the jumper between the neutral and ground musts be removed at the terminal block 4 Grounding The Unit To comply with current safety standards...

Page 16: ...the DSE 7310 MKII Normally it will tell why the unit has failed This will shorten your trouble shooting time and in many cases prevent the replacement of parts that may not be defective Problem Possib...

Page 17: ...HHN THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 44 57 75 88 101 114 132 154 176 2...

Page 18: ...18 OPM 114 REV B SELECTOR SWITCH WIRING DIAGRAM SEE FOLLOWING PAGE FOR REFENCES...

Page 19: ...5 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 1 8 21 5 56 5 6 7 87 67 6 6 7 6 1 6 6 7 6 1 0 5 029 5 1 8 6 1 83 7 1 8 5 6 00 5 2 6 6 7 00 5 9 5 286 1 335 7 7 92 7 6 725 6 7 66 0 7 7 7 5 1 02 3 57 5 7 6 5 1 217...

Page 20: ...20 OPM 114 REV B DSE 7310 MKII WIRING DIAGRAM...

Page 21: ...PHASE AC WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS...

Page 22: ...GLE PHASE 240 VOLTS G 4 LEAD THREE PHASE WIRING DELTA THREE PHASE DELTA 120 240V SINGLE PHASE AC WIRING 4 LEAD 5060 00 60708 165 THREE PHASE DELTA 120 240 VOLTS THREE PHAS WIRING DE SINGLE PHASE 120...

Page 23: ...1 725 1 1 51 66 211 725 8 7 7 21 2 22 17 2 3 8 6 1 725 2 3 8 5 67 57 62 12 3 27 5 5 5 9 6 216 5 9 51 6 5 37 21 7 33 6HH 6KHHW 56 5 61 6 6 7 6 1 6 6 76 6 1 6 6 7 6 6 7 1 335 7 7 1 1 51 66 7 7 7 5 1 02...

Page 24: ...d fitness for a particular purpose are limited to 12 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some st...

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