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OPM-124/B

LP TANK SIZING

Tank Temperature

Tank Size

60° F (16° C)

1,000 Gallons

32° F (0° C)

2,000 Gallons

0° F (18° C)*

5,000 Gallons

-20° F (-29° C)*

10,000 Gallons

* Liquid withdrawal is recommended at these temperatures.

LIQUID WITHDRAWAL SYSTEMS

When installing a unit equipped with the LP liquid 

withdrawal, a primary regulator is not required on the 

supply tank. The supply line is connected to a liquid 

withdrawal valve on the supply tank and runs directly to 

the fuellock strainer mounted on the engine generator 

set. Normally a 3/8 to 1/2 inch copper line is acceptable 

for this type of fuel installation. You must be sure that the 

valve you have connected to on the supply tank is in fact a 

liquid supply valve and has a drop tube inside the tank that 

is pulling fuel from the bottom of the supply tank. Before 

starting the unit, you must confirm that you have a good 

liquid supply at the unit. 

Engine generator sets equipped 

for liquid withdrawal will not run properly when 

supplied with vapor fuel.

NATURAL GAS (NG)

The primary regulator (fuel meter) on the building should 

deliver the correct volume and pressure to the generator 

set. This regulator must be sized to deliver the required 

BTU’s to the generator set and all other appliances in the 

building. If the primary regulator (fuel meter) is a high 

pressure regulator, then a low pressure regulator must be 

installed to bring the pressure down to 4-6 oz. (7-11 inches 

water column) of pressure. This low pressure regulator must 

be at least 10 feet from the engine generator set; any closer 

installation will require a larger line be installed to provide 

a fuel reservoir. If this is not done, the demand regulator 

on the unit and the pressure regulator in the fuel line will 

interfere with each other. This regulator must be sized to 

accommodate the demand of the generator set and any 

other appliance connected to it. See the following table for 

the correct size of pipe to be installed.

Feet*

Size of pipe

Up to 25 ft

1.25” pipe

Over 25 ft**

Use a two regulator system

*Allow an additional 3 feet for each standard elbow. 

DO NOT use ‘street ells’ (restrictive).

WARNING: PERSONAL DANGER

Do not use galvanized pipe in fuel line runs. The 

galvanized coating can become eroded and flake off, 

causing possible obstructions in the regulator or fuel 

valve. The results could range from inoperative engine 

to hazardous fuel leaks.

CAUTION

Be careful when sealing gas joints. Excessive sealing 

compound can be drawn into the solenoid, regulator or 

carburetor causing an engine malfunction.

FUEL PRESSURE

Correct fuel pressure cannot be stressed enough. The most 

common cause for inoperative systems is an inadequate 

or incorrect fuel pressure. Performance of the engine is in 

direct relation to the correctness of the fuel system. Shown 

below is a diagram of a typical LP vapor fuel installation. 

Notice the following tables give two different units of 

measuring fuel pressure. The first and most accurate is 

the use of a simple water manometer. A manometer is 

calibrated in inches of water column . The second is with a 

pressure gauge calibrated in ounces per square inch. 

Reference numbers 1 through 3 in the diagram above are 

system parts supplied by the customer. Reference number 4 

is on the generator.

The following diagram is of a natural gas (NG) installation.

Reference numbers 2 through 4 in the previous diagram 

are system parts supplied by the customer. Reference 

number 4 is on the generator.

Summary of Contents for PSS150-17

Page 1: ...contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE...

Page 2: ...contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the gener...

Page 3: ...mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into close...

Page 4: ...em 12 Volt Muffler Standard Fuel Consumption full load LP NG 19 83 GAL HR 1 832 410 BTU HR 2 014 FT HR 2 014 300 BTU HR CAUTION EQUIPMENT DAMAGE The adjustable breaker has an Instant Trip that must be...

Page 5: ...a 3 second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer dela...

Page 6: ...laim If you sign for the unit the transfer of the ownership requires that you file the freight claim 2 Before proceeding with the preparations of your new generator for operation take a couple of minu...

Page 7: ...ovided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal gas supplier or building inspector WARNING FIRE HAZARD All fuel runs should...

Page 8: ...voir If this is not done the demand regulator on the unit and the pressure regulator in the fuel line will interfere with each other This regulator must be sized to accommodate the demand of the gener...

Page 9: ...mall rocker switch has been provide on the underside of the engine control cabinet for this purpose Opening the rocker switch will tell the ECU mounted on the engine that you are operating on NG Fuel...

Page 10: ...to the skin and eyes It is electrically conductive and corrosive The following precautions must always be taken 1 Always wear full eye protection and protective clothing 2 Where electrolyte contacts...

Page 11: ...without over charging them During this stage the green LED is constantly lit There are optional 5 and 10 amp chargers available that may be installed on some units The block heater is thermostatically...

Page 12: ...2 37 1 2 803 5 3 9 1 7 11 50 1 25 2 1 1 2 3 03 2 2 29 5 16 250 5 0 7 51 66 75 0 7 6 817 75 3 366 1 335 7 7 66 0 7 7 7 5 1 02 3 57 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352 7 0...

Page 13: ...ntrance rated This will allow you to test the generator under load Should you ever have to work on the switch you will be able to disconnect the power and work on the switch cold without having the po...

Page 14: ...art relay is closed again B ESTOP ESTOP Remote Emergency Stop terminals These two terminals are shipped with a jumper installed If your application requires the installation of a Remote Emergency Stop...

Page 15: ...T UP WARNING EQUIPMENT DAMAGE Before attempting to start this unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Start...

Page 16: ...ICE If for any reason during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 Stopping There are two ways to...

Page 17: ...to increase dampening effect 4 LINK POWER RESPONSE A B 550kW Fast B C 100 550kW Fast A C 100kW Fast B D 100kW Slow 5 UFRO Under Frequency Roll Off Clockwise decreases KNEE point 6 SWITCH Select alter...

Page 18: ...ty air cleaner filter 7 Defective fuel solenoid valve 8 Low Voltage from battery to fuel solenoid must hold 12 Volts during cranking 9 Defective fuel regulator 10 Defective starter fuel solenoid relay...

Page 19: ...r that all power has been disconnected AUTOMATIC TRANSFER SWITCH Clean and inspect the switch once a year De energize all power sources both line and engine generator set then brush and vacuum away an...

Page 20: ...C WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS 3 PH HI...

Page 21: ...21 OPM 124 B THREE PHASE DELTA 120 240 VOLTS WIRING DELTA LE PHASE 40 VOLTS 4 LEAD 3 PH DELTA 120 240V 12 LEAD 1 PH 120 240V DOUBLE DELTA...

Page 22: ...22 OPM 124 B ENGINE HARNESS SCHEMATIC...

Page 23: ...1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803...

Page 24: ...quires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emiss...

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