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OPM-124/B

TROUBLE SHOOTING TABLES

UNIT WILL NOT 
CRANK WHEN THE 
POWER FAILS

1. Digital genset controller not in “AUTO”
2. Transfer control switch not in “AUTOMATIC”.
3. Incorrect wiring between transfer switch and generator.
4. Loose or dirty battery terminals.
5. Defective engine control module.
6. Defective starter.
7. Defective start solenoid.
8. Defective start/stop control in the transfer switch.
9. ATS panel in fault from previous run cycle.
10. Blown fuse on generator control panel.

ENGINE WILL NOT 
CRANK USING START 
BUTTON ON THE 
GENERATOR

1. Low or dead battery, must hold 12 
  Volts during cranking.
2. Blown fuse on generator control panel.
3. Loose or dirty battery terminals. 
4. Defective engine control module.
5. Defective starter.
6. Defective start solenoid.
7. Locked up engine generator set.

ENGINE CRANKS BUT 
WILL NOT START

1. Improper fuel pressure being delivered to unit.
2. Fuel supply shut-off.
3. Fuel supply empty.
4. Defective spark plug.
5. Defective engine ignition module.
6. Dirty air cleaner filter
7. Defective fuel solenoid valve.
8. Low Voltage from battery to fuel solenoid, must hold 12 Volts during cranking.
9. Defective fuel regulator.
10. Defective starter/fuel solenoid relay(s).

ENGINE START AND 
THEN STOPS - 
Alarm light comes on

1. Engine is low on oil
2. Engine has high water temperature.
3. Engine has overspeed.
4. Engine has gone into overcrank.
5. No output from engine alternator to engage stop crank cycle.
6. Generator is not operating at the correct speed.
7. Defective ECU on the engine.

ENGINE WILL NOT 
COME UP TO SPEED 
AFTER IT STARTS

1. Insufficient fuel volume getting to the unit. 
    a. Fuel line too small. 
    b. Low fuel pressure.
2. AC short circuit.
3. Defective ECU on the engine. 
4. Governor is defective.

ATS PANEL WILL 
NOT TRANSFER TO 
EMERGENCY SUPPLY

1. No AC generator out put from generator.
2. See Automatic Transfer Switch Manual.

ATS PANEL WILL NOT 
PULL IN ON NORMAL 
POWER

1. See Automatic Transfer Switch Manual.

NO AC OUTPUT FROM 
GENERATOR

1. Defective diodes.
2. Defective voltage regulator.
3. Defective rotor.
4. Defective stator.
5. Defective exciter rotor.
6. Defective exciter stator.
7. AC short in the input leads.
8. Defective/Open breaker.
9. Wiring error.

Summary of Contents for PSS150-17

Page 1: ...contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE...

Page 2: ...contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the gener...

Page 3: ...mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into close...

Page 4: ...em 12 Volt Muffler Standard Fuel Consumption full load LP NG 19 83 GAL HR 1 832 410 BTU HR 2 014 FT HR 2 014 300 BTU HR CAUTION EQUIPMENT DAMAGE The adjustable breaker has an Instant Trip that must be...

Page 5: ...a 3 second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer dela...

Page 6: ...laim If you sign for the unit the transfer of the ownership requires that you file the freight claim 2 Before proceeding with the preparations of your new generator for operation take a couple of minu...

Page 7: ...ovided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal gas supplier or building inspector WARNING FIRE HAZARD All fuel runs should...

Page 8: ...voir If this is not done the demand regulator on the unit and the pressure regulator in the fuel line will interfere with each other This regulator must be sized to accommodate the demand of the gener...

Page 9: ...mall rocker switch has been provide on the underside of the engine control cabinet for this purpose Opening the rocker switch will tell the ECU mounted on the engine that you are operating on NG Fuel...

Page 10: ...to the skin and eyes It is electrically conductive and corrosive The following precautions must always be taken 1 Always wear full eye protection and protective clothing 2 Where electrolyte contacts...

Page 11: ...without over charging them During this stage the green LED is constantly lit There are optional 5 and 10 amp chargers available that may be installed on some units The block heater is thermostatically...

Page 12: ...2 37 1 2 803 5 3 9 1 7 11 50 1 25 2 1 1 2 3 03 2 2 29 5 16 250 5 0 7 51 66 75 0 7 6 817 75 3 366 1 335 7 7 66 0 7 7 7 5 1 02 3 57 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352 7 0...

Page 13: ...ntrance rated This will allow you to test the generator under load Should you ever have to work on the switch you will be able to disconnect the power and work on the switch cold without having the po...

Page 14: ...art relay is closed again B ESTOP ESTOP Remote Emergency Stop terminals These two terminals are shipped with a jumper installed If your application requires the installation of a Remote Emergency Stop...

Page 15: ...T UP WARNING EQUIPMENT DAMAGE Before attempting to start this unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Start...

Page 16: ...ICE If for any reason during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 Stopping There are two ways to...

Page 17: ...to increase dampening effect 4 LINK POWER RESPONSE A B 550kW Fast B C 100 550kW Fast A C 100kW Fast B D 100kW Slow 5 UFRO Under Frequency Roll Off Clockwise decreases KNEE point 6 SWITCH Select alter...

Page 18: ...ty air cleaner filter 7 Defective fuel solenoid valve 8 Low Voltage from battery to fuel solenoid must hold 12 Volts during cranking 9 Defective fuel regulator 10 Defective starter fuel solenoid relay...

Page 19: ...r that all power has been disconnected AUTOMATIC TRANSFER SWITCH Clean and inspect the switch once a year De energize all power sources both line and engine generator set then brush and vacuum away an...

Page 20: ...C WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS 3 PH HI...

Page 21: ...21 OPM 124 B THREE PHASE DELTA 120 240 VOLTS WIRING DELTA LE PHASE 40 VOLTS 4 LEAD 3 PH DELTA 120 240V 12 LEAD 1 PH 120 240V DOUBLE DELTA...

Page 22: ...22 OPM 124 B ENGINE HARNESS SCHEMATIC...

Page 23: ...1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803...

Page 24: ...quires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emiss...

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