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OPM-124/B

STARTING PROCEDURE

CONTROL LAYOUT

 

 

STOP/RESET - This button places the module into its Stop/
Reset mode. This will clear any alarm conditions for which 
the triggering criteria have been removed. The fuel supply 
de-energizes and the engine comes to a standstill. Should a 
remote start signal be present while operating in this mode, 
a remote start WILL NOT occur.
MANUAL MODE - This button places the module into its 
Manual Mode. Once in Manual Mode, the model responds 
to the Start button to start the generator and run it off load.

START - Pressing this button from STOP/RESET will start the 
engine and run the load. 

AUTO MODE - This button places the module into its Auto 
Mode. This mode allows the module to control the function 
of the generator automatically. 

ALARM/LAMP TEST - This button silences the audible alarm 
in the controller, deactivates the Audible Alarm output (if 
configured) and illuminates all of the LEDs on the module’s 
face as a lamp test function.

MENU NAVIGATION - Used for navigating the 
instrumentation, event log, and configuration screens. 

A small rocker switch is located on the 

underside of the engine control cabinet.

On gaseous models, the engine timing is 

controlled by the ECU on the engine and you 

need to tell it what fuel you want to operate 

on; LP or NG.  

On diesel models, this switch has been 

disconnected and will do nothing.

PROTECTIONS

When an alarm is present, the common alarm LED if 

configures will illuminate. The LCD display will show an icon 

to indicate the failure.

WARNINGS

Warnings are non-critical alarm conditions and do not 

affect the operation of the generator system, they serve to 

draw the operator’s attention to an undesirable condition. 

Warning alarms are self-resetting when the fault condition 

is removed. The icon will appear steady in the display.

SHUTDOWN

Shutdowns are critical alarm conditions that stop the 

engine and draw the operator’s attention to an undesirable 

condition. Shutdown alarms are latching. The fault must be 

removed and the STOP/RESET button pressed to reset the 

module. The icon will be flashing in the display.

INITIAL START UP

WARNING: EQUIPMENT DAMAGE

Before attempting  to start this unit, complete your 

pre-start checklist and ensure the generator mainline 

circuit breaker is in the proper position prior to starting. 

Starting this unit without it properly connected can 

cause serious personal injury or equipment damage.

DO NOT jump start these engine-generator sets. Starting 

these units on a low battery or jump starting them will 

cause damage to the engine control module. 

Use the following check list to verify correct installation 

before starting the engine.

 

□ 

Engine oil. Fill as required with proper grade/qty.

 

□ 

Engine coolant. Fill as required with proper mixture.

 

 Unit mounting base properly bolted down.

 

 Clearance for service and maintenance on all sides.

 

 Proper fuel line material and size.

 

 All fuel line connections tight.

 

 Battery connections clean and tight

 

 Battery fully charged.

 

 All AC and DC wiring installed and properly 

   protected.

After completing the previous checklist, the engine-

generator set is ready for initial start-up. 

MANUAL MODE

1. Press and release the MANUAL MODE button. The small 

  LED light next to it should come on. 

Note:

 There is no start delay in this mode of operation.

2. Press and release the green START ENGINE button. The 

  DSE 7310 MKII will send two signals to the engine. The 

  first signal wire #21 will engage the fuel solenoid, the 

  second wire, #22, will engage the starter on the engine. 

  At this point the DSE7310 will start the cranking cycle (10 

  seconds on and 10 seconds off).

  If the engine fails to start during this cranking period, the 

  starter motor is disengaged and goes into a rest mode 

  after which a second attempt is made to start the engine. 

  Should this sequence continue through 3 cranking cycles 

  the start sequence will be stopped and the display will 

  show ‘FAILED TO START”. 

3. During manual operation, the load will not normally be 

  applied to the generator. But caution must be used, if the 

  line power should fail or be turned off the transfer switch 

  during manual operation the load may be applied to the 

 generator.

  With the engine running smoothly check the no load 

  voltage and frequency on the digital display. The voltage 

  should be 208/240/480 AC depending on which model 

  you have and a frequency of 59.5 to 60.5 hertz (Hz). 

  If you have the proper voltage at the generator the next 

Summary of Contents for PSS150-17

Page 1: ...contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE...

Page 2: ...contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the gener...

Page 3: ...mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into close...

Page 4: ...em 12 Volt Muffler Standard Fuel Consumption full load LP NG 19 83 GAL HR 1 832 410 BTU HR 2 014 FT HR 2 014 300 BTU HR CAUTION EQUIPMENT DAMAGE The adjustable breaker has an Instant Trip that must be...

Page 5: ...a 3 second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer dela...

Page 6: ...laim If you sign for the unit the transfer of the ownership requires that you file the freight claim 2 Before proceeding with the preparations of your new generator for operation take a couple of minu...

Page 7: ...ovided be interpreted to conflict with any local state or national codes If in doubt always consult your local fire marshal gas supplier or building inspector WARNING FIRE HAZARD All fuel runs should...

Page 8: ...voir If this is not done the demand regulator on the unit and the pressure regulator in the fuel line will interfere with each other This regulator must be sized to accommodate the demand of the gener...

Page 9: ...mall rocker switch has been provide on the underside of the engine control cabinet for this purpose Opening the rocker switch will tell the ECU mounted on the engine that you are operating on NG Fuel...

Page 10: ...to the skin and eyes It is electrically conductive and corrosive The following precautions must always be taken 1 Always wear full eye protection and protective clothing 2 Where electrolyte contacts...

Page 11: ...without over charging them During this stage the green LED is constantly lit There are optional 5 and 10 amp chargers available that may be installed on some units The block heater is thermostatically...

Page 12: ...2 37 1 2 803 5 3 9 1 7 11 50 1 25 2 1 1 2 3 03 2 2 29 5 16 250 5 0 7 51 66 75 0 7 6 817 75 3 366 1 335 7 7 66 0 7 7 7 5 1 02 3 57 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352 7 0...

Page 13: ...ntrance rated This will allow you to test the generator under load Should you ever have to work on the switch you will be able to disconnect the power and work on the switch cold without having the po...

Page 14: ...art relay is closed again B ESTOP ESTOP Remote Emergency Stop terminals These two terminals are shipped with a jumper installed If your application requires the installation of a Remote Emergency Stop...

Page 15: ...T UP WARNING EQUIPMENT DAMAGE Before attempting to start this unit complete your pre start checklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Start...

Page 16: ...ICE If for any reason during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct the trouble before proceeding 4 Stopping There are two ways to...

Page 17: ...to increase dampening effect 4 LINK POWER RESPONSE A B 550kW Fast B C 100 550kW Fast A C 100kW Fast B D 100kW Slow 5 UFRO Under Frequency Roll Off Clockwise decreases KNEE point 6 SWITCH Select alter...

Page 18: ...ty air cleaner filter 7 Defective fuel solenoid valve 8 Low Voltage from battery to fuel solenoid must hold 12 Volts during cranking 9 Defective fuel regulator 10 Defective starter fuel solenoid relay...

Page 19: ...r that all power has been disconnected AUTOMATIC TRANSFER SWITCH Clean and inspect the switch once a year De energize all power sources both line and engine generator set then brush and vacuum away an...

Page 20: ...C WIRING HIGH AND LOW WYE THREE PHASE L 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS 24 5060 00 60708 165 REE PHASE AC WIRING H AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS SE HIGH WYE TS 3 PH HI...

Page 21: ...21 OPM 124 B THREE PHASE DELTA 120 240 VOLTS WIRING DELTA LE PHASE 40 VOLTS 4 LEAD 3 PH DELTA 120 240V 12 LEAD 1 PH 120 240V DOUBLE DELTA...

Page 22: ...22 OPM 124 B ENGINE HARNESS SCHEMATIC...

Page 23: ...1 1 77 77 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803...

Page 24: ...quires replacement of engine part or component of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emiss...

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