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GEN3500 

3,000 MAX WATTS INVERTER GENERATOR

 

INSTRUCTION MANUAL 

 

READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS 
PRODUCT.

 

This manual provides important information on proper operation & maintenance. Every effort has been 

made to ensure the accuracy of this manual. These instructions are not meant to cover every possible 

condition and situation that may occur. We reserve the right to change this product at any time without 

prior notice. 

IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,  

DO NOT OPERATE THIS PRODUCT! 

 

 

DO NOT RETURN THIS GENERATOR TO THE RETAILER!

 

If you experience a problem, have questions or need parts for this product, call Customer Service at  

1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time

. A copy of the sales receipt is required. 

FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE. 

KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR 
FUTURE  REFERENCE.

   

CALIFORNIA PROPOSITION 65  

WARNING

:  

This product, or the exhaust from this generator, may contain chemicals, including lead, 

known to the State of California to cause cancer and birth defects or other reproductive harm. Wash  

hands after handling. 

 

 

 

 

 

 

 

 

 

 

 

 

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Summary of Contents for GEN3500i

Page 1: ...ON ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT DO NOT RETURN THIS GENERATOR TO THE RETAILER If you experience a problem have questions or need parts for this product call Customer Service at 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time A copy of the sales receipt is required FOR CONSUMER USE ONLY NOT FOR PROFESSIONAL USE KEEP THIS MANUAL SALES RECEIPT APPLICABLE WARRA...

Page 2: ...eceipt totherepairfacility recommendedbytheCustomerServiceRepresentative Thewarrantydoesnotextendtogenerators damagedoraffectedbyfuelcontamination accidents neglect misuse unauthorizedalterations useinan applicationforwhichtheproductwasnotdesignedandanyothermodificationsorabuse 1 YEAR LIMITED WARRANTY 30DayLimitedWarrantyforCommercialandRentalPurpose Generatorsarewarrantedtobefreefrom defectsinmat...

Page 3: ...s may apply if this generator will be used at a construction site IMPORTANT SAFETY INSTRUCTIONS STOP Before using this generator and if you have any questions regarding the hazard and safety notices listed in this manual and or on this generator call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time Carbon Monoxide Gas When in operation the exhaust from this generator contains poisonous carbon m...

Page 4: ...ways shut down this generator before refueling Refuel in a well ventilated area Keep heat sparks and flame away while refueling and away from the location where gasoline is stored Never refuel indoors where gasoline fumes may reach flames and or sparks Allow this generator to cool for at least 2 minutes before removing the fuel tank cap Loosen the cap slowly to relieve pressure in the fuel tank Av...

Page 5: ...enerator either directly or with an extension cord NEVER connect a building electrical system to this generator without a qualified electrician Doing so voids your warranty Such connections must isolate generator power from utility power and comply with local electrical laws and codes Failure to comply can create a back feed into utility lines creating an electrocution hazard which may result in s...

Page 6: ...erator denoting hot surfaces Allow this generator to cool for several minutes after use before touching the engine muffler or other areas that are hot during operation and before storing indoors Hot exhaust may ignite some materials Keep flammable materials away from this generator Keep at least several feet of clearance on all sides of this generator during operation Do not enclose this generator...

Page 7: ...ttage capacity of this generator Do not turn on electrical devices until after they are connected to this generator Turn off all connected electrical devices before stopping this generator Usage Prolonged exposure to high noise levels can be hazardous to hearing Always wear ANSI approved hearing protection when operating or working around the generator when it is running Usage Avoid the use of ext...

Page 8: ...Usage Avoid the use of extension cords if possible If you choose to use them be sure they are sized adequately to handle the flow of electricity An undersized cord can overheat short out and cause a fire ...

Page 9: ...k 2 Fuel tank cap 3 Fuel filter 4 Carrying handle 5 Muffler 6 Spark plug 7 Choke lever 8 Recoil starter 9 Fuel cock 10 Brake lever 11 Wheel 12 Oil filler cap 13 Air filter 14 Fuel primer 15 Economy control switch 16 Engine switch 17 Oil warning light 18 Overload indicator light 19 Output indicator 20 DC protector reset 21 12 Volt DC Outlet 22 120V RV Outlet 23 Ground terminal 24 AC 120V receptacle...

Page 10: ...efill with oil the engine will not start again 4 OVERLOAD INDICATOR LIGHT The overload indicator light comes on when an overload of a connected electrical device is detected the inverter unit overheats or the AC output voltage rises The electronic breaker will then activate stopping power to the generation in order to protect the generator and any connected electric devices The output pilot light ...

Page 11: ...e generator CHECK ENGINE FUEL l Make sure there is sufficient fuel in the tank l If fuel is low refill with unleaded automotive gasoline l Be sure to use the fuel filter screen on the fuel filter neck l Recommended fuel Unleaded gasoline l Fuel tank capacity 1 7 Gallon 6 3 Liters l Do not refill tank while engine is running or hot l Close fuel cock before refueling with fuel l Be careful not to ad...

Page 12: ... the generator OPERATION STARTING THE ENGINE l Before starting the engine do not connect electric apparatus 1 Turn the fuel cock lever to the ON position 2 Turn the engine switch to the ON position 3 Turn the choke lever to the CHOKE position 4 PUMP the PRIMER button until the glass bowl is full 5 Pull the recoil starter handle slowly until resistance is felt This is the Compression point Return t...

Page 13: ...when using electric devices that require a large starting current such as a compressor or a submergible pump DC APPLICATION This usage is applicable to 12V battery charging Be sure the economy control switch is turned off while charging the battery STOPPING THE ENGINE 1 Turn off the power switch of the electric apparatus disconnect electric devices 2 Turn the engine switch to STOP position 3 Turn ...

Page 14: ...apandclean Replaceifnecessary l EngineOil Checkoillevel l Replace l l Oilfilter Cleanoilfilter l AirFilter Clean Replaceifnecessary l FuelFilter Cleanfuelcockfilter Replaceif necessary l Choke Checkchokeoperation l Valve Clearance Checkandadjustwhenengineiscold l FuelLine Checkfuelhoseforcrackordamage Replaceifnecessary l Exhaust System Checkforleakage Retightenor replacegasketifnecessary l Checkm...

Page 15: ...ace the machine on a level surface and warm up the engine for several minutes Then stop the engine and turn the fuel cock knob to OFF Turn the fuel tank cap air vent knob clockwise 2 Loosen the screw and remove the cover 3 Remove the oil filler cap 4 Place an oil pan under the engine Tilt the generator to drain the oil completely 5 Replace the generator on a level surface 6 Add engine oil to the u...

Page 16: ...always clean 1 Remove the cover 2 Remove the air filter cover and element 3 Wash the element in solvent and dry 4 Oil the element and squeeze out excess oil The element should be wet but not dripping 5 Insert the element into the air filter 6 Install the cover The engine should never run without the Filter excessive piston and or cylinder wear may result CLEANING AND ADJUSTING SPARK PLUG 1 Remove ...

Page 17: ...ll hot with any part of your body or clothing during inspection or repair 1 Remove the cover 2 Remove the muffler screen 3 Use the flathead screw driver to pry the spark arrester out from the muffler 4 Remove the carbon deposits on the muffler screen and spark arrester using a wire brush 5 Install the muffler screen 6 Install the cover TROUBLE SHOOTING Engine won t start 1 Fuel systems No fuel sup...

Page 18: ...C to OFF Press to reset the DC protector STORAGE Long term storage of your machine will require some preventive procedures to guard against deterioration 1 DRAIN THE FUEL 1 Remove the fuel tank cap drain the fuel from the fuel tank 2 Remove the cover drain fuel from the carburetor by loosening the drain screw 2 ENGINE 1 Remove the spark plug pour in about one tablespoon of SAE 10W30 motor oil into...

Page 19: ...vertical position MODEL GEN3500i GENERATOR Type InverterGenerator ACVoltage 60Hz 120V Max Output 3 0kW RatedOutput 2 8kW PowerFactor 1 0 DCOutput 12V 5 0A ENGINE Model XY157F 1 Type Air cooled 4cycle OHC GasolineEngine Bore Stroke mm mm 57 4 57 8 Displacement 149cc Max Output 4 0KW 5000rpm Fuel RegularAutomobileGasoline FueltankCapacity 1 7Gallons 6 3liters RatedContinuousOperation 5h 50 Load ...

Page 20: ...system C D I SparkPlug Type A7RTC DIMENSION Netdimension L W H 614x341x506mm Overalldimension L W H 640x360x525mm NetWeight 33 5Kg DryWeight 36 5Kg l Specifications subject to change without prior notice High Altitude Use This generator is not recommended for high altitude use above 3 000 feet ...

Page 21: ...rews from engine air box Rotate the engine air box Remove drain screw Rotate gas valve to OFF position OFF Locate carburetor Fuel will begin to drain Remove fuel line from filter Fuel will drain from both out of bowl from side of carburetor ...

Page 22: ...22 WIRINGDIAGRAM bowl and fuel line To remove remaining fuel from fuel line open cap at top of generator ...

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