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60706-209/I

INTRODUCTION

TESTING POLICY

Before any generator is shipped from the factory, it is fully 

checked for performance. The generator is loaded to its 

full capacity, and the voltage, current, and frequency are 

carefully checked.

Rated output of generator is based on engineering tests 

of typical units, and is subject to, and limited by, the 

temperature, altitude, fuel, and other conditions specified 

by the manufacturer of applicable engines.

PRODUCT DESCRIPTION

The package standby system is designed to automatically 

provide standby power to unattended loads during 

electrical outages. Upon interruption of normal electrical 

service, the packaged standby system electrical control 

circuits will automatically start the engine. The generator 

will produce electrical power and the Automatic Transfer 

Switch (ATS) will automatically transfer the electrical loads 

to the

engine-generator set. Upon restoration of normal electrical 

service the emergency transfer switch will sense return of 

the normal commercial power. The Automatic Transfer 

Switch will transfer the load back

to the normal commercial power source. The engine 

control circuits will begin a cool-down cycle, after which the 

fuel supply will be shut off and the engine ignition system 

disabled.

AUTOMATIC TRANSFER SWITCH (not included)

A wall mounted ASCO 185 Automatic Transfer Switch (ATS) 

designed for inside or outside installation is recommended. 

The transfer switch is UL1008 approved. A fourteen day 

electronic exerciser circuit is installed

in the ATS as standard equipment. The ATS also contains 

the power failure sensing circuitry necessary to start and 

stop the engine generator set. The transfer switch is also 

equipped standard with a 3 second start delay, and a 15 

second transfer delay to allow the engine to warm up 

before transferring the load to the generator. When the 

line power is restored the ATS has a 5 minute transfer delay 

to allow the incoming utility to stabilize before transferring 

back to line power and then an additional 1 minute engine 

cool down delay before the engine shuts down. Read 

and understand the ATS owners manual before installing, 

servicing or operating the transfer switch.

UL Automatic Transfer Switch Sizes 

UNIT 

 

  LINE 

SIDE 

   

GENERATOR

    CONTACTOR 

 

  

SIDE 

CONTACTOR

ULPSS12H2W   100-400 AMPS    

100-400 AMPS

The ASCO185 100-400 Amp Switches are available in single 

phase only.

ENGINE / GENERATOR

The engine generator set consists of a Honda GX690, twin 

cylinder, four cycle air cooled engine. The engine is factory 

equipped to run on LP or NG fuel. The engine operates 

at 3600 rpm and frequency regulation is maintained by 

the engine governor within 4 cycles variation (62.5 Hz 

- 58.5 Hz) from no load to rated load. The generator is a 

brushless, single bearing, direct drive, rotating field design. 

The generator is connected to the engine’s tapered (quill) 

crankshaft extension. The engine generator is mounted in 

a drip-proof enclosure for outside installation. Connection 

boxes and terminal blocks are provided for all customer 

connections (both AC output and DC control). A customer 

supplied 12 volt 500 CCA (BCI group 26) battery is required 

to complete the installation. 

NOTICE: 

This unit will automatically transfer if a power outage occurs 

while running in an exercise mode.

Summary of Contents for PSS12H2W/E

Page 1: ... need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ 16200 006 www wincogen com ...

Page 2: ...Y AUTOMATIC TRANSFER SWITCH ENGINE GENERATOR SET PREVENTATIVE MAINTENANCE 22 TROUBLE SHOOTING TABLES 23 PAD LAYOUT DRAWING 24 AC AND DC GENERATOR SCHEMATIC 25 AC WIRING SCHEMATIC 25 SOLAR CONTROL PANEL 26 EXTERNAL RECEPTACLE ASSEMBLY 26 SOLAR PANEL ASSEMBLY 27 12 MONTH LIMITED WARRANTY 28 LIMITED WARRANTY 28 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followe...

Page 3: ...at must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls floors WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B ...

Page 4: ...40 feet elevation above sea level FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 194 75 4 BTU HR 194 000 190 000 GAL HR N A 2 1 Based on full load operation LP TANK SIZING Tank Temperature Tank Size 60 F 16 C 150 Gallons 32 F 0 C 250 Gallons 0 F 18 C 500 Gallons 20 F 29 C 1000 Gallons ENGINE Make Honda Model GX690 Displacement 688 CC OHV Cylinders Sleeves V Twin Cast Iron Igni...

Page 5: ...ard equipment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to allow the incoming u...

Page 6: ... Allow the used oil to drain completely then reinstall the drain bolt and new sealing washer and tighten the drain bolt securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or pour it down a ...

Page 7: ...supplier or building inspector INSTALLATION GENERATOR CLEARANCES These units should be mounted a minimum of 24 from a structure This will allow for ample room to maintain and work on the generator set Units must be installed in accordance with all local state and national codes Consult your local agency for specific requirements DANGER DEADLY EXHAUST GAS Carbon monoxide CO is an orderless deadly g...

Page 8: ...eet from the primary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set Feet Size of pipe Up to 25 ft pipe 25 100 ft 1 pipe Over 100 ft Use a two regulator system Allow an additional 3 feet for each standard elbow DO NOT use street ells r...

Page 9: ...oad Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Natural gas Ref 2 3 4 Unit off 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz NG LP FUEL CONVERSION These generator sets are factory tested on NG and will require n...

Page 10: ...dd oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco recommends our 5W 30 fully synthet...

Page 11: ...ttempting to start INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the selector switch remains in the off position This should be your last step before initial start up A customer supplied twelve volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group size will increase cold wea...

Page 12: ...this circuit be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recharge a battery which has become completely discharged It is designed to produce enough current to recharge a slightly low battery and maintain a fully charged battery SOLAR CHARGER OPTION I...

Page 13: ...d emergency distribution panel must be installed All selected emergency circuits are removed from main distribution panels and reinstalled in the emergency distribution panel Suggested circuits freezer refrigerator furnace emergency lights sump pump emergency outlet circuits etc Total running load must not exceed generator rating NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CO...

Page 14: ... through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transfer switch You will be using terminals 4 and 5 wire Start 23 will connect to terminal 5 and wire Battery Negative 1 will connect to terminal 4 See the following table and illustration Wire Purpose Rec...

Page 15: ...ctured by Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset button Then press and release the green Start Engine button The engine generator will crank and start automatically If the engine fails to start reference the fault codes to correct the problem be...

Page 16: ...TARTING CONTACTS Disconnect the generator battery Connect the generator starting wires 1 battery to terminal 4 wire 23 start to terminal 5 of the TB7 terminal block This is removable for convenient connections GENERATOR EXERCISER CIRCUIT The automatic generator exerciser is configured to automatically exercise the generator for 20 minutes once every week In order to set and test the exercise circu...

Page 17: ...r The status light below the button blinks during the exercise period including cool down The light stays on to indicate that the exerciser has been set If the light is off the exerciser has not been set CANCELING AN ACTIVE EXERCISE PERIOD Press the Bypass Time Delay button to stop an exercising generator If exercise with load is set the ATS retransfers the load to the utility then stops the gener...

Page 18: ...TY LINE TO POWER BATTERY TENDER AND OPTIONAL ENGINE HEATER CUSTOMER GENERATOR OUTPUT CONNECTIONS TO EMERGENCY TRANSFER SWITCH EMERGENCY STOP CONTACTS PROVIDED FOR REMOTE EMERGENCY STOP SWITCH UNIT WILL NOT RUN IF JUMPER IS REMOVED BATTERY TENDER CUSTOMER EARTH GROUND CONNECTED HERE AS REQUIRED TORQUE TO 16 IN LBS RATED FOR 4 TO 10 AWG WIRE 85 AMPS TORQUE SCREWS TO 9 6 IN LBS 14 TO 16 AWG COPPER WI...

Page 19: ...19 60706 209 I SEQUENCE OF OPERATION UTILITY FAILURE ...

Page 20: ...CODES Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has detected a condition that indicates that the engine is running when it has been instructed to stop NOTE Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil se...

Page 21: ... The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine starting and stopping an animated timer icon will be displayed in the icon area to indicate that a timer is active For example cranking time crank test etc STOPPED ICON When there are no alarms present an i...

Page 22: ...n and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturer s manual provided with your new equipment Routinely remove debris and dirt from around the inside generator enclosure Ensure that the air intakes are free from leaves and other debris at all times Clean and inspect battery terminals at least twice a year Also check the battery water level ...

Page 23: ...ator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defective engine ignition module 6 Dirty air cleaner filter 7 Defective fuel solenoid valve 8 Low Voltage from battery to fuel solenoid must hold 12 Volts during cranking 9 Oil in the bottom of the ai...

Page 24: ...24 60706 209 I PAD LAYOUT DRAWING 21 11075 01 60706 209 ENGINE GENERATOR SET PAD LAYOUT ...

Page 25: ...IONS ASCO 165 SERIES TRANSFER SWITCH 9 8 7 6 5 4 3 2 1 TB7 L6 NEUTRAL T B 4 3 2 1 L2 GROUND T B 9 POSITION CONNECTOR G1 N G3 GND N L1 GND 1 5 24 23 ES ES 2 4 1 24 22 1 23 CONTROL TOWER ENGINE CONTROLLER 24 1 21 4 22 1 96 4 MLCB CR 1 CR 2 SC 1 3 4 9 8 5 2 EXCITATION CAPACITOR GENERATOR BATTERY FSS FS SM SC OLS EC BC TO RECEPTACLE ON CONTROL TOWER 1 2 3 4 8 9 15 14 10A G1 N DEEP SEA 3110 2A 13 12 OT...

Page 26: ...26 60706 209 I SOLAR CONTROL PANEL IF EQUIPPED EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED N N GND GND G1 G1 G3 G3 G3 G3 ...

Page 27: ...27 60706 209 I SOLAR PANEL ASSEMBLY IF EQUIPPED ...

Page 28: ... does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines are covered exclusively by the warranties of their respective manufacturers WINCO does not warrant component parts that are warranted by their respective manufacturers WINCO does not warrant modificat...

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