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7

60706-209/I

WARNING: Personal Injury:

The enclosures on these units can become very hot 

adjacent to the exhaust areas. Special care must be taken 

when installing these units to insure that the risk of contact 

by people is minimized.

The unit’s main frame should be bolted to a pad that meets 

local code. Various materials, including concrete and 

composites, are acceptable as long as they are structurally 

sound supporting the weight of the unit and preventing 

movement during operation. The mounting holes on the 

base of this unit is 0.563” in diameter. The engine-generator 

is mounted on a sub-frame which is isolated with special 

shock mounts on the main frame. This allows the engine-

generator to vibrate without affecting the control panel on 

the main frame.

 

Do not install any shock mounts between the base frame 

and the pad. Engine vibration will be transmitted to the 

control panel causing erroneous start/stop cycles and 

premature control failure.

FUEL INSTALLATION

The fuel supply should be as close as possible to the 

engine. This will reduce the installation cost of fuel runs. 

The information in this manual is offered to assist you in 

providing the proper fuel for your engine. However, this 

information is only provided to inform you of the engine’s 

requirements and assist in making you aware of the 

decisions you must make. In no case should the instructions 

and information provided be interpreted to conflict with 

any local, state or national codes. If in doubt, always consult 

your local fire marshal, gas supplier or building inspector.

INSTALLATION

GENERATOR CLEARANCES

These units should be mounted a minimum of 24” from 

a structure. This will allow for ample room to maintain 

and work on the generator set. Units must be installed in 

accordance with all local, state, and national codes. Consult 

your local agency for specific requirements.

DANGER: DEADLY EXHAUST GAS

Carbon monoxide (CO) is an orderless, deadly gas. Keep 

genset exhaust a minimum of 60 inches away from vents, 

windows, doors, soffit, and other openings to the building. 

Check with local codes for more information about 

generator clearances. Failure to safely install your genset 

can result in serious personal injury and/or death.

ENGINE-GENERATOR SET MOUNTING

WARNING: 

Before proceeding with installation, be sure the operation 

selector switch is in the stop position. 

These engine generator sets are designed to be mounted 

on a pad outdoors only. The transfer switch is mounted 

next to your electrical entrance or distribution panel 

inside or outside the building. Consult a qualified, licensed 

electrician or contractor to install and wire the transfer 

switch. The installation must comply with all national, state 

and local codes. Before beginning the installation process 

check the rating of the generator set and its transfer 

switch rating. Be certain they can handle the intended 

load and are compatible with the entrance voltage, 

phase and current ratings. Plans for installation should 

be prepared with proper attention to mechanical and 

electrical engineering detail to assure a satisfactory system 

installation. The information in this manual is offered only as 

a guide to finalizing your installation plans.

60” Minimum

60” Minimum

60” Minimum

24” Minimum

24” Minimum

Summary of Contents for PSS12H2W/E

Page 1: ... need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ 16200 006 www wincogen com ...

Page 2: ...Y AUTOMATIC TRANSFER SWITCH ENGINE GENERATOR SET PREVENTATIVE MAINTENANCE 22 TROUBLE SHOOTING TABLES 23 PAD LAYOUT DRAWING 24 AC AND DC GENERATOR SCHEMATIC 25 AC WIRING SCHEMATIC 25 SOLAR CONTROL PANEL 26 EXTERNAL RECEPTACLE ASSEMBLY 26 SOLAR PANEL ASSEMBLY 27 12 MONTH LIMITED WARRANTY 28 LIMITED WARRANTY 28 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followe...

Page 3: ...at must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls floors WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B ...

Page 4: ...40 feet elevation above sea level FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 194 75 4 BTU HR 194 000 190 000 GAL HR N A 2 1 Based on full load operation LP TANK SIZING Tank Temperature Tank Size 60 F 16 C 150 Gallons 32 F 0 C 250 Gallons 0 F 18 C 500 Gallons 20 F 29 C 1000 Gallons ENGINE Make Honda Model GX690 Displacement 688 CC OHV Cylinders Sleeves V Twin Cast Iron Igni...

Page 5: ...ard equipment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to allow the incoming u...

Page 6: ... Allow the used oil to drain completely then reinstall the drain bolt and new sealing washer and tighten the drain bolt securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or pour it down a ...

Page 7: ...supplier or building inspector INSTALLATION GENERATOR CLEARANCES These units should be mounted a minimum of 24 from a structure This will allow for ample room to maintain and work on the generator set Units must be installed in accordance with all local state and national codes Consult your local agency for specific requirements DANGER DEADLY EXHAUST GAS Carbon monoxide CO is an orderless deadly g...

Page 8: ...eet from the primary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set Feet Size of pipe Up to 25 ft pipe 25 100 ft 1 pipe Over 100 ft Use a two regulator system Allow an additional 3 feet for each standard elbow DO NOT use street ells r...

Page 9: ...oad Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Natural gas Ref 2 3 4 Unit off 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz NG LP FUEL CONVERSION These generator sets are factory tested on NG and will require n...

Page 10: ...dd oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco recommends our 5W 30 fully synthet...

Page 11: ...ttempting to start INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the selector switch remains in the off position This should be your last step before initial start up A customer supplied twelve volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group size will increase cold wea...

Page 12: ...this circuit be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recharge a battery which has become completely discharged It is designed to produce enough current to recharge a slightly low battery and maintain a fully charged battery SOLAR CHARGER OPTION I...

Page 13: ...d emergency distribution panel must be installed All selected emergency circuits are removed from main distribution panels and reinstalled in the emergency distribution panel Suggested circuits freezer refrigerator furnace emergency lights sump pump emergency outlet circuits etc Total running load must not exceed generator rating NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CO...

Page 14: ... through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transfer switch You will be using terminals 4 and 5 wire Start 23 will connect to terminal 5 and wire Battery Negative 1 will connect to terminal 4 See the following table and illustration Wire Purpose Rec...

Page 15: ...ctured by Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset button Then press and release the green Start Engine button The engine generator will crank and start automatically If the engine fails to start reference the fault codes to correct the problem be...

Page 16: ...TARTING CONTACTS Disconnect the generator battery Connect the generator starting wires 1 battery to terminal 4 wire 23 start to terminal 5 of the TB7 terminal block This is removable for convenient connections GENERATOR EXERCISER CIRCUIT The automatic generator exerciser is configured to automatically exercise the generator for 20 minutes once every week In order to set and test the exercise circu...

Page 17: ...r The status light below the button blinks during the exercise period including cool down The light stays on to indicate that the exerciser has been set If the light is off the exerciser has not been set CANCELING AN ACTIVE EXERCISE PERIOD Press the Bypass Time Delay button to stop an exercising generator If exercise with load is set the ATS retransfers the load to the utility then stops the gener...

Page 18: ...TY LINE TO POWER BATTERY TENDER AND OPTIONAL ENGINE HEATER CUSTOMER GENERATOR OUTPUT CONNECTIONS TO EMERGENCY TRANSFER SWITCH EMERGENCY STOP CONTACTS PROVIDED FOR REMOTE EMERGENCY STOP SWITCH UNIT WILL NOT RUN IF JUMPER IS REMOVED BATTERY TENDER CUSTOMER EARTH GROUND CONNECTED HERE AS REQUIRED TORQUE TO 16 IN LBS RATED FOR 4 TO 10 AWG WIRE 85 AMPS TORQUE SCREWS TO 9 6 IN LBS 14 TO 16 AWG COPPER WI...

Page 19: ...19 60706 209 I SEQUENCE OF OPERATION UTILITY FAILURE ...

Page 20: ...CODES Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has detected a condition that indicates that the engine is running when it has been instructed to stop NOTE Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil se...

Page 21: ... The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine starting and stopping an animated timer icon will be displayed in the icon area to indicate that a timer is active For example cranking time crank test etc STOPPED ICON When there are no alarms present an i...

Page 22: ...n and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturer s manual provided with your new equipment Routinely remove debris and dirt from around the inside generator enclosure Ensure that the air intakes are free from leaves and other debris at all times Clean and inspect battery terminals at least twice a year Also check the battery water level ...

Page 23: ...ator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defective engine ignition module 6 Dirty air cleaner filter 7 Defective fuel solenoid valve 8 Low Voltage from battery to fuel solenoid must hold 12 Volts during cranking 9 Oil in the bottom of the ai...

Page 24: ...24 60706 209 I PAD LAYOUT DRAWING 21 11075 01 60706 209 ENGINE GENERATOR SET PAD LAYOUT ...

Page 25: ...IONS ASCO 165 SERIES TRANSFER SWITCH 9 8 7 6 5 4 3 2 1 TB7 L6 NEUTRAL T B 4 3 2 1 L2 GROUND T B 9 POSITION CONNECTOR G1 N G3 GND N L1 GND 1 5 24 23 ES ES 2 4 1 24 22 1 23 CONTROL TOWER ENGINE CONTROLLER 24 1 21 4 22 1 96 4 MLCB CR 1 CR 2 SC 1 3 4 9 8 5 2 EXCITATION CAPACITOR GENERATOR BATTERY FSS FS SM SC OLS EC BC TO RECEPTACLE ON CONTROL TOWER 1 2 3 4 8 9 15 14 10A G1 N DEEP SEA 3110 2A 13 12 OT...

Page 26: ...26 60706 209 I SOLAR CONTROL PANEL IF EQUIPPED EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED N N GND GND G1 G1 G3 G3 G3 G3 ...

Page 27: ...27 60706 209 I SOLAR PANEL ASSEMBLY IF EQUIPPED ...

Page 28: ... does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines are covered exclusively by the warranties of their respective manufacturers WINCO does not warrant component parts that are warranted by their respective manufacturers WINCO does not warrant modificat...

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