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60706-209/I

PUSH BUTTONS

On the front control display are the three push buttons that 

control the operation of the generator and the ATS.

CAUTION:

Before using the transfer test button, be sure that 

conditions are safe for running the generator and for load 

tester.

TRANSFER TEST

Use this button to test the system. This operation starts 

the generator and transfers the load. The controller is 

shipped with a load transfer set by default. Changing the 

exercise without a load will be discussed later. Be sure that 

conditions are safe to do this operation. 

BYPASS TIME DELAY

Use this button to cancel the active time delay or exercise 

period (stops the generator after cool-down).

SET ENGINE EXERCISER

Use this button to set the automatic exerciser. 

INDICATOR LIGHTS

On the front control display are five lights that indicate the 

status of the sources and the ATS.

UTILITY ACCEPTABLE

This light indicates that the utility voltage is acceptable for 

connection to the loads.

GENERATOR ACCEPTABLE

This light indicates that the generator voltage and 

frequency is acceptable for connection to the load.

LOAD ON UTILITY

This light indicates that the generator voltage is acceptable 

for connection to the load.

AUTOMATIC GENERATOR EXERCISER

This light indicates the status of the generator exerciser:

  • Blinks during the exercise period (including cool down)

  • Stays on when the exerciser has been set.

  • Is off when the exerciser has not been set.

GENERATOR STARTING CONTACTS

Disconnect the generator battery. Connect the generator 

starting wires #1 (battery -) to terminal 4; wire #23 (start) to 

terminal 5 of the TB7 terminal block. This is removable for 

convenient connections.  

GENERATOR EXERCISER CIRCUIT

The automatic generator exerciser is configured to 

automatically exercise the generator for 20 minutes once 

every week.

In order to set and test the exercise circuit the AUTO button 

on the generator control panel must be on.

TRANSFER SWITCH & ENGINE-GENERATOR

Automatic (remote) Operation

This procedure checks the electrical operation of the 

automatic transfer switch. If the actual operation does not 

follow procedure, consult the trouble-shooting section in 

the transfer switch manual.

  1. Turn on the preferred source (utility) circuit breaker. 

    The Utility Acceptable Light should now come on, as 

    well as the Load on Utility Light. If those lights fail to 

    come on, recheck your incoming power to ensure you 

    have 240 Volts nominal. If not, troubleshoot your utility 

    source before continuing.

  2. Press and release the Auto button on the engine 

    control module (ECM). The auto mode icon will appear 

    on the screen. The unit is now ready to be operated 

    from the Automatic Transfer Switch.

  3. Turn on the alternate source (generator) circuit 

  breaker.

WARNING: PERSONAL INJURY HAZARD:

Install front cover in transfer switch before operation. 

An electrical system fault could cause a flash and severe 

personal injury.

The digital controller provides sensing, timing, and control 

functions for the ATS. This micro-processor-based controller 

includes built-in control buttons and status lights for control 

of the ATS and the generator. 

Summary of Contents for PSS12H2W/E

Page 1: ... need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ 16200 006 www wincogen com ...

Page 2: ...Y AUTOMATIC TRANSFER SWITCH ENGINE GENERATOR SET PREVENTATIVE MAINTENANCE 22 TROUBLE SHOOTING TABLES 23 PAD LAYOUT DRAWING 24 AC AND DC GENERATOR SCHEMATIC 25 AC WIRING SCHEMATIC 25 SOLAR CONTROL PANEL 26 EXTERNAL RECEPTACLE ASSEMBLY 26 SOLAR PANEL ASSEMBLY 27 12 MONTH LIMITED WARRANTY 28 LIMITED WARRANTY 28 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followe...

Page 3: ...at must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back into closed rooms i e through windows walls floors WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B ...

Page 4: ...40 feet elevation above sea level FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 194 75 4 BTU HR 194 000 190 000 GAL HR N A 2 1 Based on full load operation LP TANK SIZING Tank Temperature Tank Size 60 F 16 C 150 Gallons 32 F 0 C 250 Gallons 0 F 18 C 500 Gallons 20 F 29 C 1000 Gallons ENGINE Make Honda Model GX690 Displacement 688 CC OHV Cylinders Sleeves V Twin Cast Iron Igni...

Page 5: ...ard equipment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 second transfer delay to allow the engine to warm up before transferring the load to the generator When the line power is restored the ATS has a 5 minute transfer delay to allow the incoming u...

Page 6: ... Allow the used oil to drain completely then reinstall the drain bolt and new sealing washer and tighten the drain bolt securely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take used oil in a sealed container to your local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or pour it down a ...

Page 7: ...supplier or building inspector INSTALLATION GENERATOR CLEARANCES These units should be mounted a minimum of 24 from a structure This will allow for ample room to maintain and work on the generator set Units must be installed in accordance with all local state and national codes Consult your local agency for specific requirements DANGER DEADLY EXHAUST GAS Carbon monoxide CO is an orderless deadly g...

Page 8: ...eet from the primary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator to the generator set Feet Size of pipe Up to 25 ft pipe 25 100 ft 1 pipe Over 100 ft Use a two regulator system Allow an additional 3 feet for each standard elbow DO NOT use street ells r...

Page 9: ...oad Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 10 15 lbs 7 11 in 4 6 oz 7 11 in 4 6 oz Natural gas Ref 2 3 4 Unit off 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load 2 PSI 7 11 in 4 6 oz 7 11 in 4 6 oz NG LP FUEL CONVERSION These generator sets are factory tested on NG and will require n...

Page 10: ...dd oil to the system The necessity of using the correct oil and keeping the crankcase full cannot be overemphasized Engine failures resulting from inadequate or improper lubricant are considered abuse and not covered by the generator or engine manufacturer s warranty OIL RECOMMENDATIONS Outdoor temperatures determine the proper oil viscosity for the engines Winco recommends our 5W 30 fully synthet...

Page 11: ...ttempting to start INSTALLING THE BATTERY CAUTION In the following battery installation procedure check to be sure the selector switch remains in the off position This should be your last step before initial start up A customer supplied twelve volt battery is required to complete the installation Installation of the highest CCA rated battery within the correct BCI group size will increase cold wea...

Page 12: ...this circuit be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recharge a battery which has become completely discharged It is designed to produce enough current to recharge a slightly low battery and maintain a fully charged battery SOLAR CHARGER OPTION I...

Page 13: ...d emergency distribution panel must be installed All selected emergency circuits are removed from main distribution panels and reinstalled in the emergency distribution panel Suggested circuits freezer refrigerator furnace emergency lights sump pump emergency outlet circuits etc Total running load must not exceed generator rating NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CO...

Page 14: ... through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transfer switch You will be using terminals 4 and 5 wire Start 23 will connect to terminal 5 and wire Battery Negative 1 will connect to terminal 4 See the following table and illustration Wire Purpose Rec...

Page 15: ...ctured by Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset button Then press and release the green Start Engine button The engine generator will crank and start automatically If the engine fails to start reference the fault codes to correct the problem be...

Page 16: ...TARTING CONTACTS Disconnect the generator battery Connect the generator starting wires 1 battery to terminal 4 wire 23 start to terminal 5 of the TB7 terminal block This is removable for convenient connections GENERATOR EXERCISER CIRCUIT The automatic generator exerciser is configured to automatically exercise the generator for 20 minutes once every week In order to set and test the exercise circu...

Page 17: ...r The status light below the button blinks during the exercise period including cool down The light stays on to indicate that the exerciser has been set If the light is off the exerciser has not been set CANCELING AN ACTIVE EXERCISE PERIOD Press the Bypass Time Delay button to stop an exercising generator If exercise with load is set the ATS retransfers the load to the utility then stops the gener...

Page 18: ...TY LINE TO POWER BATTERY TENDER AND OPTIONAL ENGINE HEATER CUSTOMER GENERATOR OUTPUT CONNECTIONS TO EMERGENCY TRANSFER SWITCH EMERGENCY STOP CONTACTS PROVIDED FOR REMOTE EMERGENCY STOP SWITCH UNIT WILL NOT RUN IF JUMPER IS REMOVED BATTERY TENDER CUSTOMER EARTH GROUND CONNECTED HERE AS REQUIRED TORQUE TO 16 IN LBS RATED FOR 4 TO 10 AWG WIRE 85 AMPS TORQUE SCREWS TO 9 6 IN LBS 14 TO 16 AWG COPPER WI...

Page 19: ...19 60706 209 I SEQUENCE OF OPERATION UTILITY FAILURE ...

Page 20: ...CODES Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has detected a condition that indicates that the engine is running when it has been instructed to stop NOTE Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil se...

Page 21: ... The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine starting and stopping an animated timer icon will be displayed in the icon area to indicate that a timer is active For example cranking time crank test etc STOPPED ICON When there are no alarms present an i...

Page 22: ...n and not burned or pitted ENGINE GENERATOR SET Service the engine in accordance with the engine manufacturer s manual provided with your new equipment Routinely remove debris and dirt from around the inside generator enclosure Ensure that the air intakes are free from leaves and other debris at all times Clean and inspect battery terminals at least twice a year Also check the battery water level ...

Page 23: ...ator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defective spark plug 5 Defective engine ignition module 6 Dirty air cleaner filter 7 Defective fuel solenoid valve 8 Low Voltage from battery to fuel solenoid must hold 12 Volts during cranking 9 Oil in the bottom of the ai...

Page 24: ...24 60706 209 I PAD LAYOUT DRAWING 21 11075 01 60706 209 ENGINE GENERATOR SET PAD LAYOUT ...

Page 25: ...IONS ASCO 165 SERIES TRANSFER SWITCH 9 8 7 6 5 4 3 2 1 TB7 L6 NEUTRAL T B 4 3 2 1 L2 GROUND T B 9 POSITION CONNECTOR G1 N G3 GND N L1 GND 1 5 24 23 ES ES 2 4 1 24 22 1 23 CONTROL TOWER ENGINE CONTROLLER 24 1 21 4 22 1 96 4 MLCB CR 1 CR 2 SC 1 3 4 9 8 5 2 EXCITATION CAPACITOR GENERATOR BATTERY FSS FS SM SC OLS EC BC TO RECEPTACLE ON CONTROL TOWER 1 2 3 4 8 9 15 14 10A G1 N DEEP SEA 3110 2A 13 12 OT...

Page 26: ...26 60706 209 I SOLAR CONTROL PANEL IF EQUIPPED EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED N N GND GND G1 G1 G3 G3 G3 G3 ...

Page 27: ...27 60706 209 I SOLAR PANEL ASSEMBLY IF EQUIPPED ...

Page 28: ... does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines are covered exclusively by the warranties of their respective manufacturers WINCO does not warrant component parts that are warranted by their respective manufacturers WINCO does not warrant modificat...

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