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OPM-147/C

INTRODUCTION

TESTING POLICY

Before any generator is shipped from the factory, it is fully 

checked for performance. The generator is loaded to its 

full capacity, and the voltage, current, and frequency are 

carefully checked.

Rated output of generator is based on engineering tests 

of typical units, and is subject to, and limited by, the 

temperature, altitude, fuel, and other conditions specified 

by the manufacturer of applicable engines.

PRODUCT DESCRIPTION

The engine-generator set consists of a multi-cylinder, liquid-

cooled engine nominally operating at 1800 RPM. This 

generator set meets current EPA regulations for standby 

or prime power use. The generator frequency regulation 

is maintained by the engine electronic governor to within 

+/- 0.5 Hertz. The generator is connected to the engine 

flywheel via flexible drive disks. The generator set is skid 

mounted with isolation mounts between the engine and 

base.

NOTICE:

A Customer supplied 12 Volt battery is required to complete 

the installation. Battery requirements are listed later under 

the battery installation section. 

The generator ships with an advanced DSE7310 digital 

controller. The DSE7310 will electronically display useful 

engine and generator performance information. The 

controller starts and stops the generator and monitors 

critical operating parameters and will shut the generator 

down to protect the engine from damage.

GENERATOR SET:

Every WINCO generator set has its own unique identity 

data plate. This data plate identifies the complete unit 

model number, the system serial number, and has links to 

the individual components that form the generator set in 

our factory records. Several of the major components also 

have their own individual data plates providing additional 

information to document build data for warranty and 

replacements parts. Be sure to have the main WINCO unit 

data plate information recorded inside the front cover 

of this manual for future reference and for identification 

whenever requesting field or factory assistance.

 

Primary fields needed for assistance are complete model 

number and serial number.

ENGINE:

This manual covers specific operation of the combined 

engine generator set. The basic engine information 

provided in this manual is not suitable for all operating 

conditions. Refer to the engine operators manual for more 

detailed operation and maintenance information.

CAUTION: EQUIPMENT DAMAGE

Be sure to check the engine oil level frequently as specified 

in the engine manual.

The engine manufacturer has established an excellent 

worldwide engine service organization; engine service is 

available from a nearby authorized dealer or distributor. Go 

to the WINCO website for a list of engine dealers (www.

wincogen.com) or contact the WINCO Service Department.

The rated power of each engine-generator is limited by 

the temperature, altitude, and all other ambient conditions 

specified by the engine manufacturer. 

Derates
Above Sea Level

  6,561 FT

  9,842 FT

10%

20%

Coolant Temperature

 >104°F

3% per 10°F

Units should not be operated in ambient temperature 

greater than 125° Fahrenheit.

GENERATOR:

The nameplate includes a standby and prime/continuous 

rating. The standby rating is the maximum amount of 

power the generator set can produce. For prime power 

applications the load should be equal to or less than the 

prime power rating and the load is assumed to be variable. 

It is acceptable to occasionally reach the standby rating 

during prime operation to start motors or other temporary 

surges.

WINCO generator sets use a brushless, AVR (Auto-Voltage 

Regulator) controlled broad-range generator ends. The 

generator converts rotational mechanical energy into 

electrical energy. These WINCO units are equipped 

with generators manufactured by Cummins Generator 

Technologies. Each generator ‘end’ has its own data tag. A 

unique serial number is on the data plate and the data label 

is affixed to the main frame on the generator on the left 

side.

Summary of Contents for DE2314 Series

Page 1: ...ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ P...

Page 2: ...ERATIONS COLD WEATHER OPERATIONS MAINTENANCE 19 CHANGING THE OIL CHANGING OIL FILTER CHANGING COOLANT REFILLING COOLANT CHANGING AIR FILTER CHECKING WATER IN FUEL FILTER CLEANING RADIATOR CHANGING THE...

Page 3: ...AZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or us...

Page 4: ...120 240 277 480 Phase Single Three Three Three PF 1 0 0 8 0 8 0 8 Amps 82 71 62 31 Hertz 60 60 60 60 ENGINE Model Isuzu 4LE2T Starting System 12 Volt Fuel Consumption full load 2 1 Gal hr Fuel ASTM D...

Page 5: ...e series star connected Exciter Rotor 0 201 per phase Exciter Stator 14 7 DE40I4 STANDBY MODEL DE40I4 03 DE40I4 04 DE40I4 17 DE40I4 18 DE40I4 21 Watts 36 000 39 000 39 000 39 000 39 000 Volts 120 240...

Page 6: ...e information recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are comple...

Page 7: ...ction manual c Start up and warranty validation form d Battery hold down brackets hardware e Unit components or accessory items shipped loose for on site installation f Optional accessories 3 Remove m...

Page 8: ...ible to lift the generator from the radiator side It requires especially long forks and care should be taken to ensure that no contact is made with the radiator Pushing the radiator will cause damage...

Page 9: ...eriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base VENTILATION REQUIREMENTS WARNING EQUIPMENT DAMAGE It is the installer s responsibility to ensure...

Page 10: ...he fuel inlet pump If your fuel supply is lower than 3 feet you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manua...

Page 11: ...rator should only supply equipment that is cord and plug connected through customer installed receptacles mounted on the generator or the vehicle PERMANENTLY INSTALLED GENERATORS This WINCO portable g...

Page 12: ...emergency stops may be desired or necessary The controller has terminals designed allowing the addition of multiple remote emergency stops E stops must be normally closed to work properly in this syst...

Page 13: ...1 Always wear full eye protection and protective clothing 2 Where electrolyte contacts skin wash off immediately with water 3 If electrolyte contacts the eyes flush thoroughly and immediately with wa...

Page 14: ...f Auto Maintain Mode The illuminated Green auto maintain LED This indicates your 12volt battery is fully charged During short or long term storage periods Auto Maintain Energy Saver mode will monitor...

Page 15: ...Authorized Monograde CAUTION PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil lev...

Page 16: ...n 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE Y...

Page 17: ...e initial start up or prior to start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the...

Page 18: ...testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERA...

Page 19: ...e of the cylinder block Discharge the coolant inside the engine MAINTENANCE CHANGING THE OIL CAUTION PERSONAL INJURY Only change oil when the engine is not running and is at a low temperature in order...

Page 20: ...AMAGE Clean the exhaust valve prior to checking the pre filter to reduce the risk for system contamination Do NOT perform while the engine is running 1 Place a container for collecting liquids under t...

Page 21: ...he previous paragraph 6 Close all of the engine s intake discharge ventilation and bleeding holes with plugs or seal them with adhesive tape 7 Drain the residual 30 M protective oil from the sump whic...

Page 22: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Page 23: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Page 24: ...ANK 95 SP 5V4 109 SG 5VRT4 100 SG SLD5 98 IF CAM 101 SG 5VRT5 65 IA THCO 70 IA OILPRESS 84 IA THW 93 IS EBMPOS 2 94 IS EBMPOS 1 99 IS EBMPOS 3 25 IS ENGSTP 28 IS IDLUP 27 IS IDLMNL 26 IS IDLDWN 49 IS...

Page 25: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Page 26: ...26 OPM 147 C THREE PHASE AC WIRE HIGH AND LOW WYE WIRING DIAGRAMS...

Page 27: ...27 OPM 147 C THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 28: ...oduct that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EXPRESS WARRANTIES O...

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