background image

21

OPM-147/C

STORAGE

PREPARING THE ENGINE FOR A LONG PERIOD 

OF INACTIVITY

In the case of a planned period of inactivity that lasts longer 

than two months, to prevent the interior parts of the 

engine and some components of the injection system from 

oxidizing, prepare the engine as follows:

  1. Drain the lubricant oil from the sump after heating the 

  engine.

  2. Pour 30/M protective oil into the engine up to the 

    “minimum” level indicated on the oil level dipstick. Start 

    the engine and run it for approx. 5 min.

  3. Drain the fuel from the injection circuit, from the filter 

    and from the injection pump channels.

  4. Connect the fuel circuit to a tank containing CFB 

    protective liquid (ISO 4113) and introduce the liquid by 

    pressurizing the circuit and driving the engine for 

    approx. 2 min. after excluding injection system 

  operation.

The operation required can be completed by directly 

polarizing terminal 50 of the electric starter motor with 

positive voltage equal to that of the nominal system voltage, 

using the designated conductor.

  5. Nebulize the 30/M protective oil in a quantity of 

    approx. 130 g (10 g per liter of displacement) in the 

    turbocharger intake inlet, during the engine turning 

    operation described in the previous paragraph.

  6. Close all of the engine’s intake, discharge, ventilation 

    and bleeding holes with plugs or seal them with 

  adhesive 

tape.

  7. Drain the residual 30/M protective oil from the sump, 

    which can be used for an additional 2 preparations.

  8. Place warning notices of ENGINE WITHOUT OIL on the 

    engine and dashboard.

NOTE: When storing in  cold regions, make sure the 

coolant and engine oil are in conditions suitable to the 

environment. Also, when starting the engine after it has 

been stored, make sure that there is no snow or foreign 

matter that could interfere with engine startup, and 

rotating parts are not frozen.

MAINTENANCE SCHEDULE

Checks In Period of Use

Frequency

Check for water in the fuel filter

Daily

Check Air-Restriction Indicator on Filter Daily
Engine Oil Level

Daily/Prior to Use

Engine Coolant Level

Daily/Prior to Use

Planned Maintenance

Frequency

Tension and Condition Check of 

Ancillary Belt

500 Hours

Engine Oil Replacement

250 Hours

Oil Filter Replacement

500 Hours

Fuel Filter Replacement

500 Hours

Clean Radiator

500 Hours

Air Filter Replacement

1250 Hours

Extraordinary Maintenance

Frequency

Ancillary Belt Replacement

3000 Hours

Turbocharger Visual Inspection

1500 Hours

Alternator Visual Inspection

3000 Hours

Clean/Replace Radiator Cap

3000 Hours

Engine Coolant Replacement

3000 Hours

NOTE: Some operating conditions may require more 

frequent maintenance intervals.

Summary of Contents for DE2314 Series

Page 1: ...ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ P...

Page 2: ...ERATIONS COLD WEATHER OPERATIONS MAINTENANCE 19 CHANGING THE OIL CHANGING OIL FILTER CHANGING COOLANT REFILLING COOLANT CHANGING AIR FILTER CHECKING WATER IN FUEL FILTER CLEANING RADIATOR CHANGING THE...

Page 3: ...AZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or us...

Page 4: ...120 240 277 480 Phase Single Three Three Three PF 1 0 0 8 0 8 0 8 Amps 82 71 62 31 Hertz 60 60 60 60 ENGINE Model Isuzu 4LE2T Starting System 12 Volt Fuel Consumption full load 2 1 Gal hr Fuel ASTM D...

Page 5: ...e series star connected Exciter Rotor 0 201 per phase Exciter Stator 14 7 DE40I4 STANDBY MODEL DE40I4 03 DE40I4 04 DE40I4 17 DE40I4 18 DE40I4 21 Watts 36 000 39 000 39 000 39 000 39 000 Volts 120 240...

Page 6: ...e information recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are comple...

Page 7: ...ction manual c Start up and warranty validation form d Battery hold down brackets hardware e Unit components or accessory items shipped loose for on site installation f Optional accessories 3 Remove m...

Page 8: ...ible to lift the generator from the radiator side It requires especially long forks and care should be taken to ensure that no contact is made with the radiator Pushing the radiator will cause damage...

Page 9: ...eriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base VENTILATION REQUIREMENTS WARNING EQUIPMENT DAMAGE It is the installer s responsibility to ensure...

Page 10: ...he fuel inlet pump If your fuel supply is lower than 3 feet you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manua...

Page 11: ...rator should only supply equipment that is cord and plug connected through customer installed receptacles mounted on the generator or the vehicle PERMANENTLY INSTALLED GENERATORS This WINCO portable g...

Page 12: ...emergency stops may be desired or necessary The controller has terminals designed allowing the addition of multiple remote emergency stops E stops must be normally closed to work properly in this syst...

Page 13: ...1 Always wear full eye protection and protective clothing 2 Where electrolyte contacts skin wash off immediately with water 3 If electrolyte contacts the eyes flush thoroughly and immediately with wa...

Page 14: ...f Auto Maintain Mode The illuminated Green auto maintain LED This indicates your 12volt battery is fully charged During short or long term storage periods Auto Maintain Energy Saver mode will monitor...

Page 15: ...Authorized Monograde CAUTION PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil lev...

Page 16: ...n 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE Y...

Page 17: ...e initial start up or prior to start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the...

Page 18: ...testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERA...

Page 19: ...e of the cylinder block Discharge the coolant inside the engine MAINTENANCE CHANGING THE OIL CAUTION PERSONAL INJURY Only change oil when the engine is not running and is at a low temperature in order...

Page 20: ...AMAGE Clean the exhaust valve prior to checking the pre filter to reduce the risk for system contamination Do NOT perform while the engine is running 1 Place a container for collecting liquids under t...

Page 21: ...he previous paragraph 6 Close all of the engine s intake discharge ventilation and bleeding holes with plugs or seal them with adhesive tape 7 Drain the residual 30 M protective oil from the sump whic...

Page 22: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Page 23: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Page 24: ...ANK 95 SP 5V4 109 SG 5VRT4 100 SG SLD5 98 IF CAM 101 SG 5VRT5 65 IA THCO 70 IA OILPRESS 84 IA THW 93 IS EBMPOS 2 94 IS EBMPOS 1 99 IS EBMPOS 3 25 IS ENGSTP 28 IS IDLUP 27 IS IDLMNL 26 IS IDLDWN 49 IS...

Page 25: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Page 26: ...26 OPM 147 C THREE PHASE AC WIRE HIGH AND LOW WYE WIRING DIAGRAMS...

Page 27: ...27 OPM 147 C THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 28: ...oduct that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EXPRESS WARRANTIES O...

Reviews: