Winco W100PTOS Owner'S Manual Download | Manualshive

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60706-160

W100PTOS
W105PTOT
W135PTOS
W145PTOT
W150PTOS

Tractor Drive
PTO Generators

OWNERS MANUAL

INSTALLATION AND OPERATION INSTRUCTIONS

SAFETY FIRST

READ THIS MANUAL BEFORE OPERATING YOUR GENERATOR.

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Summary of Contents for W100PTOS

Page 1: ...60706 160 W100PTOS W105PTOT W135PTOS W145PTOT W150PTOS Tractor Drive PTO Generators OWNERS MANUAL INSTALLATION AND OPERATION INSTRUCTIONS SAFETY FIRST READ THIS MANUAL BEFORE OPERATING YOUR GENERATOR ...

Page 2: ...TION 5 Pre Start Checks 5 Starting Procedure 6 Stopping 6 MAINTENANCE 7 Lubrication 7 Cleaning 8 Storage 8 TroubleShootingTable 8 GENERATORCONNECTIONS 120 240 Volt Single Phase 10 120 240 Volt Three Phase 10 120 208 Volt Three Phase 11 277 480 Volt Three Phase 11 GENERATORRECEPTACLEPANELS 12 Convenience Receptacle Wiring 13 36MONTHWARRANTY 14 PROPER USE AND INSTALLATION You must be sure your new g...

Page 3: ...n and or fire a Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxide an invisible odorless and deadly gas that must be mixed with fresh air a Operate only in well ventilated areas b Never operate indoors 4 NOISE HAZARD Excessive noise is not only tiring but continual e...

Page 4: ...ay the subpack carton with the large carton 4 Open the subpack carton and make sure it contains a Generator instruction manual b Load disconnect plug disassembled in bag 5 Remove the four bolts which hold down the generator feet to the pallet 6 Lift the generator from the pallet by means of the lifting eye on the top of the generator 7 Inspect the generator carefully for freight loss or damage If ...

Page 5: ...less than 15 degrees during generator operation even though the mechanical design of the tumbling bar would allow greater misalignment The following wire sizes are recommended for each unit Generator Size Model AWG Insulation W100PTOS 4 0 Neoprene THHN W105PTOT 4 0 Neoprene THHN W135PTOS 350MCM THHN NO Plug Provided W145PTOT 4 0 THHN NO Plug Provided W150PTOS 500MCM THHN NO Plug Provided WARNING E...

Page 6: ...ns should install electrical wiring Wiring must conform to all applicable national state and local codes Reference National Fire Protection Association Manual No 70 National Electrical Code DANGER PERSONALINJURY IF THE GENERATOR IS TO BE USED AS A STANDBY POWER SOURCE A SPECIAL DISCONNECT SWITCH MUST BE INSTALLED TO SEPARATE THE GENERATOR AND THE COMMERCIAL POWER LINES THE DISCONNECT MUST ISOLATE ...

Page 7: ... its starting current which is a lot higher Motor starting current requirements vary greatly by motor size and type Repulsion induction type motors are the easiest to start typically using 1 1 2 to 2 1 2 times as much current to start as to run capacitor type motors usually require 2 to 4 times as much current to start as to run split phase type motors are the hardest to start normally using 5 to ...

Page 8: ...TE EquipmentDamage If the load includes motors turn them on one at a time highest starting current motor first next highest second etc Adjust engine throttle to keep generator output under load at 60 Hz If the engine is equipped a with governor it may automatically adjust the throttle as the load changes and keep the generator output at the proper level However some governors are not sensitive eno...

Page 9: ...he generator The drive shaft tumbling bar requires greasing Keep the universal joints in the coupling shaft free from grease and dirt buildup NOTE Do not over lubricate the universal joints See Figure 8 for recommended lubrication schedule for the coupling shaft Check the generator gear case oil level before each use of the generator Maintain the oil level at oil level plug height Figure 6 illustr...

Page 10: ...rloaded 2 Reduce load if it is higher than the rated capacity of the generator See generator nameplate 3 Inadequate engine horsepower 3 Generator requires 2 HP 1000 watts output Obtain larger engine if necessary 4 Defective or mis adjusted AVR 4 Repair adjust or replace as required 5 Replace the oil level check plug 6 Replace the breather CLEANING INSPECTINGTHEGENERATOR Use a vacuum cleaner or dry...

Page 11: ...er take off misalignment 1 Correct misalignment It should be less than 15 degrees vibration excessive 2 Loose mounting nuts and bolts 2 Tighten mounting nuts and bolts repair hold down stud or hold down studs mountings 3 Universal joints in coupling 3 Repair or replace defective parts shaft worn or dry 4 Defective bearings 4 Check for possible causes Replace defective bearings Generator 1 Poor ven...

Page 12: ...Page 10 60706 160 3117 20 GENERATOR CONNECTIONS 120 240 VOLT SINGLEPHASE GENERATOR CONNECTIONS 120 240 VOLT THREEPHASE ...

Page 13: ...Page 11 60706 160 3117 20 GENERATOR CONNECTIONS 120 208 VOLT THREEPHASE GENERATOR CONNECTIONS 277 480 VOLT THREEPHASE ...

Page 14: ...Page 12 60706 160 3117 20 GENERATOR RECEPTACLE PANEL W105PTOT 4 W105PTOT 17 GENERATOR RECEPTACLE PANEL W100PTOS 3 GENERATOR RECEPTACLE PANEL W105PTOT 18 ...

Page 15: ...60 3117 20 GENERATOR RECEPTACLE PANEL ON MODELS W135PTOS 3 W145PTOT 4 W145PTOT 17 W150PTOS 3 GENERATOR RECEPTACLE PANEL ON MODEL W145PTOT 18 GENERATOR CONVENIENCE RECEPTACLE WIRING ON ALL MODELS EXCEPT 480 VOLT UNITS ...

Page 16: ...mitationsonthedurationofanimpliedwarranty andsomestatesdonotallow the exclusion or limitation of incidental or consequential damages so that above limitation or exclusion may notapplytoyou Thiswarranty givesyouspecificlegalrights youmayhaveother rights which vary from state to state This warranty is limited to bench labor and parts only no allowance will be made for travel time or removalandreinst...

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