background image

15

OPM-147/C

STARTING PROCEDURE

CAUTION

For the first 10 seconds of operation all of the oil, coolant, 

and electrical shutdowns are disabled. This is enough time 

to cause catastrophic damage to the equipment if the 

pre-start checklist is not properly completed and proper 

maintenance isn’t consistently followed.

NOTE: Cold start capabilities are strongly correlated with 

the quality of the diesel.

LUBRICATION

Before starting the engine, check the oil level in the 

crankcase. If it is low, refill to the full mark with the proper 

weight/grade of oil as recommended by the engine 

manufacturer’s maintenance instructions. The necessity of 

using the correct oil, and keeping the crankcase full, cannot 

be over emphasized. Failure to use the proper oil and keep 

the crankcase properly filled will cause excessive engine 

wear and shorten its useful life.

WINCO recommends our 5W-40 fully synthetic heavy duty 

engine oil to give you maximum cold weather protection 

while maintaining excellent performance in warmer 

weather. We have partnered with a national lubrication oil 

manufacturer to give you access to Winco private branded 

premium oil available at comparable prices to conventional 

oils. See your dealer for additional information.

Qty of oil

SAE 

Grade

Base Stock

International 

specifications

Sulfur 

Content In 

The Fuel

WINCO 
Broad Range

5W-40

Synthetic

API CJ-4

ACEA E6/E9

< 15 ppm

Premium

10W-40

Semi-

Synthetic

API CJ-4

ACEA E6/E9

< 15 ppm

Cold Climate

5W-30

Synthetic

API CJ-4

ACEA E6/E9

<15 ppm

Not 
Authorized

Monograde

CAUTION: PERSONAL INJURY

Only check oil when the engine is not running and is at a 

low temperature in order to avoid the risk of burns.

  1. Remove the dipstick and ensure the oil level is between 

    the Min and Max limits.

  2. If it is difficult to read the level of the oil, clean the 

    dipstick using a clean cloth and then put it back into 

    its seat. Remove the dipstick again and check the level.

  3. If level is low, unscrew the cap and refill with 

    suitable oil using the previous table. 

COOLANT

Before starting the engine, check the coolant level in 

the radiator. If it is low, refer to Refilling Coolant in the 

Maintenance section of this manual. The radiator should be 

filled to about 1 inch below the filler neck. For additional 

information on engine coolant requirements, see engine 

manufacturer’s maintenance instructions.

CAUTION

Both too high and too low of coolant temperature can 

cause an engine malfunction. While the engine is running, 

ensure the coolant temperature is within appropriate 

temperature (167 - 194

°

F).

PRE-START CHECK LIST

There is a Pre-Start & Warranty Form that must be filled out 

by an Authorized WINCO Service Center. After completing 

the checklist, the engine-generator set is ready for initial 

start-up. 

WARNING: EQUIPMENT DAMAGE

Before attempting to start this unit, complete your pre-start 

checklist and ensure the generator mainline circuit breaker 

(if installed) is in the proper position prior to starting. 

Starting this unit without it properly connected can cause 

serious personal injury or equipment damage.

DO NOT jump start these engine-generator sets. Starting 

these units on a low battery or jump starting them will 

cause damage to the engine control module. 

Summary of Contents for DE2314 Series

Page 1: ...ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ P...

Page 2: ...ERATIONS COLD WEATHER OPERATIONS MAINTENANCE 19 CHANGING THE OIL CHANGING OIL FILTER CHANGING COOLANT REFILLING COOLANT CHANGING AIR FILTER CHECKING WATER IN FUEL FILTER CLEANING RADIATOR CHANGING THE...

Page 3: ...AZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or us...

Page 4: ...120 240 277 480 Phase Single Three Three Three PF 1 0 0 8 0 8 0 8 Amps 82 71 62 31 Hertz 60 60 60 60 ENGINE Model Isuzu 4LE2T Starting System 12 Volt Fuel Consumption full load 2 1 Gal hr Fuel ASTM D...

Page 5: ...e series star connected Exciter Rotor 0 201 per phase Exciter Stator 14 7 DE40I4 STANDBY MODEL DE40I4 03 DE40I4 04 DE40I4 17 DE40I4 18 DE40I4 21 Watts 36 000 39 000 39 000 39 000 39 000 Volts 120 240...

Page 6: ...e information recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are comple...

Page 7: ...ction manual c Start up and warranty validation form d Battery hold down brackets hardware e Unit components or accessory items shipped loose for on site installation f Optional accessories 3 Remove m...

Page 8: ...ible to lift the generator from the radiator side It requires especially long forks and care should be taken to ensure that no contact is made with the radiator Pushing the radiator will cause damage...

Page 9: ...eriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base VENTILATION REQUIREMENTS WARNING EQUIPMENT DAMAGE It is the installer s responsibility to ensure...

Page 10: ...he fuel inlet pump If your fuel supply is lower than 3 feet you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manua...

Page 11: ...rator should only supply equipment that is cord and plug connected through customer installed receptacles mounted on the generator or the vehicle PERMANENTLY INSTALLED GENERATORS This WINCO portable g...

Page 12: ...emergency stops may be desired or necessary The controller has terminals designed allowing the addition of multiple remote emergency stops E stops must be normally closed to work properly in this syst...

Page 13: ...1 Always wear full eye protection and protective clothing 2 Where electrolyte contacts skin wash off immediately with water 3 If electrolyte contacts the eyes flush thoroughly and immediately with wa...

Page 14: ...f Auto Maintain Mode The illuminated Green auto maintain LED This indicates your 12volt battery is fully charged During short or long term storage periods Auto Maintain Energy Saver mode will monitor...

Page 15: ...Authorized Monograde CAUTION PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil lev...

Page 16: ...n 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE Y...

Page 17: ...e initial start up or prior to start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the...

Page 18: ...testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERA...

Page 19: ...e of the cylinder block Discharge the coolant inside the engine MAINTENANCE CHANGING THE OIL CAUTION PERSONAL INJURY Only change oil when the engine is not running and is at a low temperature in order...

Page 20: ...AMAGE Clean the exhaust valve prior to checking the pre filter to reduce the risk for system contamination Do NOT perform while the engine is running 1 Place a container for collecting liquids under t...

Page 21: ...he previous paragraph 6 Close all of the engine s intake discharge ventilation and bleeding holes with plugs or seal them with adhesive tape 7 Drain the residual 30 M protective oil from the sump whic...

Page 22: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Page 23: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Page 24: ...ANK 95 SP 5V4 109 SG 5VRT4 100 SG SLD5 98 IF CAM 101 SG 5VRT5 65 IA THCO 70 IA OILPRESS 84 IA THW 93 IS EBMPOS 2 94 IS EBMPOS 1 99 IS EBMPOS 3 25 IS ENGSTP 28 IS IDLUP 27 IS IDLMNL 26 IS IDLDWN 49 IS...

Page 25: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Page 26: ...26 OPM 147 C THREE PHASE AC WIRE HIGH AND LOW WYE WIRING DIAGRAMS...

Page 27: ...27 OPM 147 C THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 28: ...oduct that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EXPRESS WARRANTIES O...

Reviews: