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OPM-147/C

PREPARING THE UNIT

START-UP CHECK LIST

A Start-Up Completion & Warranty Validation Form was 

sent along with this manual. This must be completed and 

returned to WINCO Inc. within 180 days of the factory 

invoice date. If this form is not returned, the Warranty may 

be voided.

UNPACKING

1. As you receive your unit, it is critical to check it for any 

  damage. If any damage is noted, it is always easiest to 

  refuse the shipment and let WINCO take care of the 

  freight claim. If you sign for the unit, the transfer of the 

  ownership requires that you file the freight claim

2. Before proceeding with the preparations of your new 

  generator for operation, take a couple of minutes to 

  ensure the unit you have received is the correct model 

  and review the specification pages in this manual to 

  ensure that this unit meets your job requirements.

CAUTION: EQUIPMENT DAMAGE

These units are shipped with oil and a 50/50 mix of coolant. 

Be sure to check all fluid levels before operating. See engine 

manufacturer’s instruction manual for recommended oil 

requirements before initial starting.

Once generator set is on-site:

1. Carefully remove the crate.

2. After inspecting the engine-generator for external, 

  physical damage, locate and check the following items 

  packed with the unit:

    a. Installation and Operator’s Manual.

    b. Engine manufacturer’s instruction manual.

 

c. Start-up and warranty validation form.

 

d. Battery hold-down brackets & hardware.

    e. Unit components or accessory items shipped loose 

 

  for on-site installation.

    f. Optional accessories.

3. Remove main frame hold-down bolts.

4. Unit can now be lifted from shipping rails.

LIFTING THE GENERATOR SET

NOTICE: PERSONAL INJURY

To prevent injury to persons or equipment, observe the 

following guidelines when lifting the generator:

CAUTION

Do not attempt to lift the generator set by the means of 

the lifting eyes on the engine or generator end. These 

lifting points are only for the use during the manufacturing 

process and are designed for lifting of the individual 

generator set components and not the complete unit.

WARNING

NEVER attempt to lift the fuel tank filled with fuel. Sloshing 

of the fuel can cause a shift in the balance of the fuel tank, 

making for a DANGEROUS, unbalanced lifting load. If the 

generator was shipped on the fuel tank, use the lifting 

points located on the fuel tank to move the entire generator 

set into place. DO NOT PLACE FUEL IN THE TANK PRIOR 

TO LIFTING.

This generator set is equipped with integrated fork pockets 

on the fuel tank to allow the generator to be lifted from any 

side. 

Always use forklifts of a proper rating and with long 

enough forks to move the generator. As the distance from 

the forklift mast increases the lifting capacity for the forklift 

decreases. When lifting from the side the forks should 

extend the entire width of the unit through the opposite 

side frame rail. 

DE23

52.4”

13.6”

1.0”

Summary of Contents for DE2314 Series

Page 1: ...ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ P...

Page 2: ...ERATIONS COLD WEATHER OPERATIONS MAINTENANCE 19 CHANGING THE OIL CHANGING OIL FILTER CHANGING COOLANT REFILLING COOLANT CHANGING AIR FILTER CHECKING WATER IN FUEL FILTER CLEANING RADIATOR CHANGING THE...

Page 3: ...AZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or us...

Page 4: ...120 240 277 480 Phase Single Three Three Three PF 1 0 0 8 0 8 0 8 Amps 82 71 62 31 Hertz 60 60 60 60 ENGINE Model Isuzu 4LE2T Starting System 12 Volt Fuel Consumption full load 2 1 Gal hr Fuel ASTM D...

Page 5: ...e series star connected Exciter Rotor 0 201 per phase Exciter Stator 14 7 DE40I4 STANDBY MODEL DE40I4 03 DE40I4 04 DE40I4 17 DE40I4 18 DE40I4 21 Watts 36 000 39 000 39 000 39 000 39 000 Volts 120 240...

Page 6: ...e information recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are comple...

Page 7: ...ction manual c Start up and warranty validation form d Battery hold down brackets hardware e Unit components or accessory items shipped loose for on site installation f Optional accessories 3 Remove m...

Page 8: ...ible to lift the generator from the radiator side It requires especially long forks and care should be taken to ensure that no contact is made with the radiator Pushing the radiator will cause damage...

Page 9: ...eriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base VENTILATION REQUIREMENTS WARNING EQUIPMENT DAMAGE It is the installer s responsibility to ensure...

Page 10: ...he fuel inlet pump If your fuel supply is lower than 3 feet you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manua...

Page 11: ...rator should only supply equipment that is cord and plug connected through customer installed receptacles mounted on the generator or the vehicle PERMANENTLY INSTALLED GENERATORS This WINCO portable g...

Page 12: ...emergency stops may be desired or necessary The controller has terminals designed allowing the addition of multiple remote emergency stops E stops must be normally closed to work properly in this syst...

Page 13: ...1 Always wear full eye protection and protective clothing 2 Where electrolyte contacts skin wash off immediately with water 3 If electrolyte contacts the eyes flush thoroughly and immediately with wa...

Page 14: ...f Auto Maintain Mode The illuminated Green auto maintain LED This indicates your 12volt battery is fully charged During short or long term storage periods Auto Maintain Energy Saver mode will monitor...

Page 15: ...Authorized Monograde CAUTION PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil lev...

Page 16: ...n 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE Y...

Page 17: ...e initial start up or prior to start up it is most likely a false warning light Simply reset the ATS to start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in the...

Page 18: ...testing program can also provide early warnings or oil degradation Efforts may need to be made to reduce the amount of dust and debris entering the housing and generator components COLD WEATHER OPERA...

Page 19: ...e of the cylinder block Discharge the coolant inside the engine MAINTENANCE CHANGING THE OIL CAUTION PERSONAL INJURY Only change oil when the engine is not running and is at a low temperature in order...

Page 20: ...AMAGE Clean the exhaust valve prior to checking the pre filter to reduce the risk for system contamination Do NOT perform while the engine is running 1 Place a container for collecting liquids under t...

Page 21: ...he previous paragraph 6 Close all of the engine s intake discharge ventilation and bleeding holes with plugs or seal them with adhesive tape 7 Drain the residual 30 M protective oil from the sump whic...

Page 22: ...fuel solenoid Defective engine harness Improper battery voltage to fuel pump or fuel solenoid Engine starts then stops and alarm light comes on Engine oil pressure is low Engine has high water temper...

Page 23: ...THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230...

Page 24: ...ANK 95 SP 5V4 109 SG 5VRT4 100 SG SLD5 98 IF CAM 101 SG 5VRT5 65 IA THCO 70 IA OILPRESS 84 IA THW 93 IS EBMPOS 2 94 IS EBMPOS 1 99 IS EBMPOS 3 25 IS ENGSTP 28 IS IDLUP 27 IS IDLMNL 26 IS IDLDWN 49 IS...

Page 25: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 1 855 17 66 7 50 1 2 803 56 6 2 1 29...

Page 26: ...26 OPM 147 C THREE PHASE AC WIRE HIGH AND LOW WYE WIRING DIAGRAMS...

Page 27: ...27 OPM 147 C THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING...

Page 28: ...oduct that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EXPRESS WARRANTIES O...

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