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English

English

-  Pumped liquid has a permitted maximum density of 1050kg/

m

3

 and a maximum viscosity of approx.1x106 m2/s. 

-  Pumped liquid’s PH value is 6-9;
-  Maximum liquid temperature is 40 ℃ . 
-  Maximum diameter of solid particles contained in the 

pumped liquid must be less than the maximum diameter 
that can flow through the pump. (Maximum diameter can 
be found in the catalogue).When there are flexible fibers 
contained in the pumped liquid, the maximum length 
of them is 25-400mm (depending on the model of the 
machine), Trash rack is also required to Filter out larger solid.

Special models are also available for use with abrasive and 
corrosive liquids. For information on these models, please 
consult the manufacturer. The exact details about your 
machine version can be found in the technical data.

Depending on the model, the machine can be 
operated in different installation types. Please also 
note the appropriate information on operating mode 
and minimum water coverage.
Please also note that this machine is not self-
suctioning, which means that the impeller must 
always be surrounded by fluid in order to pump.

3.4 Construction

The machine consists of the motor and the pump housing as 
well as the impeller which belongs to it. These are assembled 
in a modular design..
Motor
The shaft and screw connections are made of stainless steel. 
The three-phase asynchronous motor consists of a stator in 
the “F” insulation class as well as the motor shaft with rotor 
package. Degree of protection is IP68.
The power supply cable is designed for the maximum mechanical 
load and is sealed against water pressure from the pumped liquid. 
The motor cable lead connections are sealed from the pumped 
liquid as well. The bearings used are permanently lubricated 
maintenance-free antifriction bearings.
Pump
The pump housing is manufactured from gray cast iron, 
and, depending on the model, is supplied with different 
connections. This means that the machine can be connected 
with the respective pipeline system. 
Sealing
The sealing between pump and motor is carried out by two 
separate mechanical shaft seals in tandem arrangement. The 
sliding and counter-rings of the mechanical shaft seals used 
are made from silicon carbide.
Sealing housing
The sealing housing is located between the motor and pump 
housing and is made of gray cast iron. 
The sealing chamber is filled with transformer oil, this means a 
long-lasting lubrication of the sealing is guaranteed.

Impeller
The impeller is enclosed or semi-open type. The impeller is 
fastened directly to the motor shaft and driven by it.
Safety and monitoring devices
The motor is equipped with temperature sensors. These are to 
protect the motor from overheating.
In addition, the machine is equipped with an electrode for 
motor chamber and terminal chamber monitoring and can 
additionally be equipped with a sealed chamber electrode 
(depending on the model). Depending on the connection, a 
warning signal can be displayed and/or the machine switched 
off if water enters the motor chamber, terminal chamber or 
the sealing housing.
Cooling jacket
Pumps with 30kW and up is equipped with a cooling jacket. 
The pressure difference let the pumped liquid run in the 
cooling jacket to take heat away.

Pump structure( ≤ 4kW)

1 Suction base

2 Pump casing

3 Impeller

4 Oil filler hole

5 Mechanical seal

6 Outlet hole

7 Sealing housing

8 Lower bearing

9 Stator

10 Rotator

11 Upper bearing

12 Lifting handle

13 Cable

3 - 1  Pump structure( ≤ 4kW)

Pump structure(5.5-22kW)

1 Suction base

2 Pump casing

3 Impeller

4 Oil filler hole

5 Mechanical seal

6 Outlet hole

7 Sealing housing

8 Lower bearing

9 Stator

10 Rotator

11 Upper bearing

12 Lifting handle

13 Control cable

14 Power cable

3 - 2 Pump structure(5.5-22kW)

Pump structure( ≥ 30kW)

1 Suction bell

2 Impeller

3 Pump casing

4 Cooling jacket

5 Mechanical seal

6 terminal box

7 Sealing housing

8 Lower bearing

9 Stator

10 Rotator

11 Upper bearing

12 Lifting handle

13 Control cable

14 Power cable

 

3 - 3 Pump structure( ≥ 30kW)

3.5 Type designation

The type code provides information about the design of the 
machine.

FAG 100 C 25.100/75 Cutter

FA Wilo sewage pump

G For grey water

100 Nominal diameter in DN

C Impeller type (C-Enclosed-channel impeller, Z-Semi-

open impeller, Cutter-With cutting device)

25 Maximum head (m)

100 Maximum flow (m

3

/h)

75 Motor rated power (kW × 10)

3.6 Cooling

The motor is a dry runner. This means that the motor chamber 
is filled with air. The heat escapes through the housing parts. 
Heat is transferred through them to the pumped fluid and/or 
the ambient air. Note the following information:
BEWARE of burns!

The housing components can heat up to well above 
40 ° C. There is a risk of burns! After switching it off, 
let the pump cool down to ambient temperature.

3.7 Technical data

Technical parameters are listed in the technical documents. All 
technical parameters should be strictly observed, especially 
the operating current and voltage.

3.8 Special Explanation

Use in siphoning mode is not permitted. According 
to the type of installation, the machine must be 
submerged in pumped liquid at least up to the top 
edge of the pump or motor housing.

4 Transport and storage

4.1 Delivery

On arrival, the delivered items must be inspected for damage and 
a check made that all parts are present. If any parts are damaged 
or missing, the transport company or the manufacturer must be 
informed on the day of delivery. Any claim made at a later date 
will be deemed invalid. Damage to parts must be noted on the 
delivery or freight documentation.

4.2 Transport

Only the appropriate and approved fastening devices, transportation 
means and lifting equipment may be used. These must have 
sufficient load bearing capacity to ensure that the product can 
be transported safety. If chains are used they must be secured 
against slipping.
The staff must be qualified for the tasks and must follow all 
applicable national safety regulations during the work.

Summary of Contents for Wilo-FAG

Page 1: ...Wilo FAG Pioneering for You en Installation and operating instructions...

Page 2: ...2 13 8 2 14 8 2 15 8 3 8 3 1 8 3 2 8 3 3 8 3 4 8 3 5 10 3 6 10 3 7 10 3 8 10 4 11 4 1 11 4 2 11 4 3 11 4 4 11 5 11 5 1 11 5 2 11 5 3 12 5 4 12 5 5 12 5 6 13 5 7 13 5 8 13 6 13 6 1 13 6 2 13 6 3 13 6 4...

Page 3: ...5 1 1 1 18 1 2 1 3 Wilo China Ltd 10 101300 010 52347888 010 52347666 E mail wilo info wilo com cn Http www wilo com cn 1 4 2 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 GB EU 2 10 IP68 2 11 PTC 2 12 70 110 8...

Page 4: ...6 7 2 13 12 18 2 14 2 15 S1 S2 S2 15 15 2K S1 S2 15 3 3 1 3 2 3 3 30 10 10 1 2 30kW 1050kg m3 1 106 m2 s PH 6 9 40 25 400mm 3 4 F B IP68 30kW 3 1 4kW 4kW 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 5: ...2 3 4 5 6 7 8 9 10 11 12 13 14 30kW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 2 5 5 22kW 3 5 FAG 100 C 25 100 75 Cutter FA G 100 mm C C Z Cutter 25 m 100 m3 h 75 kW 10 3 6 40 3 7 3 8 4 4 1 4 2 4 3 1 15 5 25...

Page 6: ...10 11 5 3 40 5 4 5 5 S2 6 5 1 40 5 6 5 7 5 8 6 S1 6 1 7 6 2 6 3 30...

Page 7: ...58 3 5 70 3 4KW 5 5kW PTC 5 5kW 30kW 5 5 kW 22kW K1 K2 K3 PTC K1 K2 K3 30kW PTC K1 K2 K3 K4 K7 K1 K2 K3 K4 K7 30kW K5 K6 22kW FAG Y 6 5 5 2 5 1 5 7 9 0 7 1 2 1 3 10 3 5 1 7 50 10 7 1 O 7 2 7 3 7 4 50...

Page 8: ...14 15 K3 200K K3 100K K3 K4 200K 0 K4 5K K5 K6 K7 K4 K3 200K 100 200K 100K 35 45 50 0 5 1 7 5 8 8 1 5 8 2 40 8 3 7 5 6 9 2 9 1 1 9 1 2 9 2 3 9 3 4 9 4...

Page 9: ...4 Constrution 24 3 5 Type designation 25 3 6 Cooling 25 3 7 Technical data 25 3 8 Special explanation 25 4 Transport and storage 25 4 1 Delivery 25 4 2 Transport 25 4 3 Storage 26 4 4 Returning to the...

Page 10: ...that they can be found quickly Sufficient ventilation must be provided in enclosed rooms When welding or working with electronic devices ensure that there is no danger of explosion Only use fastening...

Page 11: ...onnel The maintenance and inspection log supplied must be properly updated This enables you to monitor the status of inspections and maintenance work Quick repairs not listed in this operation and mai...

Page 12: ...ber electrode depending on the model Depending on the connection a warning signal can be displayed and or the machine switched off if water enters the motor chamber terminal chamber or the sealing hou...

Page 13: ...be laid out for each machine You must ensure that lifting gear can be fitted without any trouble since this is required for assembly and removal of the machine It must be possible to safely reach the...

Page 14: ...7 6 2 Electrical system Observe the relevant local and national regulations when laying out and selecting the electric lines as well as when connecting the motor The motor must be protected by a motor...

Page 15: ...ine parts made by the manufacturer A trial run or functional test of the machine must be performed as instructed in the general operating conditions 7 1 General overhaul During this the bearings shaft...

Page 16: ...t the machine if it is in perfect condition and ready for operation 9 Troubleshooting In order to prevent damage or serious injury while rectifying machine faults the following points must be observed...

Page 17: ...ith mechanical strain Check the installation use rubber spacers if necessary Fault6 Mechanical shaft seal leaks sealing chamber monitor reports fault and switches the machine off Cause Remedy Condensa...

Page 18: ...ou Wilo China Ltd No 10 Zhaofeng 2nd Street Zhaofeng Industrial Zone Airport Industrial Zone C Zhaoquanying Shunyi District 101300 Beijing China T 86 10 52347888 F 86 10 52347666 wilo info wilo com cn...

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