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Kunststoffschweißtechnik

WIDOS

Einsteinstr. 5

Phone +49 (0) 71 52 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen

Fax

+49 (0) 71 52 99 39 - 40

Website: http://www.widos.de

Email: [email protected]

Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing director: Jürgen Dommer

Working Instructions

Translation

Heating Element Butt Welding Machine

with CNC Control Unit

WIDOS

5500 CNC 3.0

Keep for further use!

Summary of Contents for 5500 CNC 3.0

Page 1: ...gen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working Instruc...

Page 2: ...entries Inventory No Place of working Order of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0...

Page 3: ...ce team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform...

Page 4: ...ns of the worker 13 2 4 Measures of organisation 13 2 5 Information about safety precautions 13 2 6 Instructions for the staff 13 2 7 Dangers while handling the machine 14 2 8 Specific dangers 14 2 8...

Page 5: ...11 Welding Process 30 5 11 1 Welding process with traceability 35 5 12 Error Messages 36 5 13 Administration of the Welding Data 36 5 14 More adjustemends 37 5 14 1 Setting the time and the date 37 5...

Page 6: ...OS 5500 CNC 3 0 Page 6 of 78 9 WIRING AND HYDRAULIC DIAGRAMS 52 10 SPARE PARTS LIST 65 10 1 Basic Machine 65 10 2 CNC Control Unit 67 10 3 Planer 69 10 4 Heating Element 71 10 5 Reception box 73 10 6...

Page 7: ...and repaired by persons who are trained and informed about the dangers The manufacturer is not responsible for any damages caused by inexpert handling or operation For personal injuries material and...

Page 8: ...0 Page 8 of 78 1 4 Machine overview No Denomination 1 Basic machine 2 Control unit 3 Heating element 4 Planer 5 Reception box 1 5 Structure of the CNC 3 0 control unit No Denomination 6 Display 7 Oper...

Page 9: ...t appr 18 Control voltage 5 V Insulation system IP 44 Hydraulic oil tank appr 1 l Attached elements Connection cable with motor protective plug 16 A Power of emergency set 6 5 kVA 400 V 3 Electro moto...

Page 10: ...ing element Power 5 9 kW Voltage 400 V 10 Current 14 9 A Frequency 50 Hz Outside 564 mm Surface nonstick coated Attached elements electronic temperature control control lamps cable with 16 pole plug W...

Page 11: ...sories Following accessories are part of the delivery 5 General legitimacy card 1 Key for front plate hydraulic system 1 SD card 64 MB 1 each Allan key angled size 3 6 10 1 each Allan key with T grip...

Page 12: ...ealth This symbol means a possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation by moving part...

Page 13: ...uired for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be perman...

Page 14: ...ording to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI safety switch Replace damaged front foil at the control unit in order to avoid water coming in Syste...

Page 15: ...8 4 Danger of Squeezing by clamping devices and guideways There is a danger of serious injuries on the one hand between the inner clamping devices and on the other hand between the outer clamping devi...

Page 16: ...n objects are excluded if they are caused by one or several of the following reasons not using the machine according to the prescriptions inexpert building up starting operating maintenance and transp...

Page 17: ...can start welding The heating element has to be cleaned and checked before insertion and the desired temperature prescribed by the DVS must have been reached The clamped pipes drive under pressure in...

Page 18: ...dicating Elements 4 1 Elements on the CNC 3 0 Control Unit No Name 1 Operation field with display 2 Reading unit for SD card 3 Main switch 4 Outside temperature sensor 5 Plug box 400 V for planer 6 Ma...

Page 19: ...nly be moved manually After elimination of the danger the EMERGENCY Stop push button must be unlocked again by turning it in clockwise direction and the functions of buttons and open and close the sle...

Page 20: ...desired temperature has been exceeded the heating element is cooled automatically onto desired temperature or the heating element is switched off Cable Heating element Connect the heating element at...

Page 21: ...er take care that no unauthorized person has access According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI safety switch Check the oil level of the hydr...

Page 22: ...e hexagon socket screws Dismantling of the outer fixed clamping device 5 2 1 Using Small and Large Reduction Inserts Small Reduction Inserts Pipe fittings often have only a short straight surface area...

Page 23: ...he planer to the corresponding plug box of the CNC 3 0 pos I Connect the power line plug of the CNC 3 0 to the mains and be sure to have a correct mains voltage 400 V 50 Hz 5 4 Operation with Emergenc...

Page 24: ...ting element plate will lock or release the heating element in the heat protected box or on the basic machine The rollers D have to be supported on the guideway E before the heating element is locked...

Page 25: ...es for Reading the Data in and out 5 7 1 Legitimacy Cards There are 4 different types of cards which are accepted by the barcode reader 1 With each supplied machine a general legitimacy card 5 pieces...

Page 26: ...t opened overheated and become wet Please only use SD cards purchased from WIDOS We will not be liable for any cards from other manufactures 5 7 3 Barcode For reading the barcode glide smoothly over t...

Page 27: ...w seconds the display changes Display 2nd line 000 free weldings 0000 SD card Number of free memory capacity RAM Number of free memory capacity SD card after a few seconds the display changes Display...

Page 28: ...e display changes Display 2nd line please read in pipe data card Read in pipe data card with the barcode reader for changing the parameters 5 10 Programming and welding with general legitimacy card or...

Page 29: ...nge the respective value button Start confirm and jump to the next parameter Display 2 nd line mat diam wall temp PE80 225 20 5 206 button or change the respective value button Start confirm and jump...

Page 30: ...confirm welding parameters Abort with button C if need be basic menu Only appears in case shortened cooling time is entered Chapter 5 14 4 Display 2 line Attn shortened cooling time In case you have...

Page 31: ...tons and for 1 pos to the right by pressing button Enter confirm by pressing button Start Abort with button C if need be basic menu Display 2 nd line opening machine This message appears only if the m...

Page 32: ...s are displayed after a few seconds the display changes Display 2nd line alignment check start planer Unlock the planer chapter 4 4 and take planer out of the machine Remove chips without contacting t...

Page 33: ...00 P0 0 0 The bead up pressure is displayed Display shows alternating bead up pressure and heating element temperature Display 2nd line bead up heat elem t 000 C The heating element temperature is dis...

Page 34: ...expiration of the cooling time you will hear 5 beeps Display 2 nd line SD card 0000 The welding is stored on the SD card after a few seconds the display changes Display 2 nd line remove pipes paramete...

Page 35: ...y 1 RB PE80 160 9 1 The pipe data is displayed After e few seconds the display changes Display 2nd line please read addit pipe code 2nd pipe Read with barcode reader Read with bar code reader from 2nd...

Page 36: ...ed the working steps necessary for the welding processs are not correctly or not at all performed certain measuring devices do not funtion the following error messages will appear on the display T Hea...

Page 37: ...r Display 2 line copy _ next menu by pressing button Start Display 2 line Diag Clk WICON Param _ 10 10 next menu by pressing button Start Display 2 line Diag Clk WICON Param 10 10 Setting the time but...

Page 38: ...ram _ 10 10 press several times button Start until language appears Display 2 line Language german _ several languages are entered buttons and change the language button Enter confirm press several ti...

Page 39: ...ed Only appears if traceability has been selected with yes Display 2 Zeile pipe length Yes Length of pipe yes or no can be entered Wth button enter length of pipe yes press several times button Start...

Page 40: ...press several times button Start or after a short while appears automatically Display 2 line WIDOS 5500 CNC 22 11 2000 10 10 Basic menu 5 15 Administration of the welding data The battery buffered CN...

Page 41: ...line copy _ Either press Enter several times or wait until the basic menu appears after a while Display 2 line WIDOS 5500 CNC 09 43 03 05 2007 Indication of the currently entered machine type current...

Page 42: ...ating Chapter 5 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 42 of 78 Display 2 line SD card 0000 Data is stored on the SD card press button Start until the basic menu appears Display 2 line...

Page 43: ...Press button Enter Display 2nd line copy _ Press button Start for the next menu Display 2 nd line Diag Clk WICON Param _ 10 10 The respective diagnosis number can be set with buttons and Enter No Sig...

Page 44: ...ge summer winter time switched off 0001 change summer winter time switched on 0030 All stored weldings are deleted By entering of 0001 all weldings stored in the RAM memory up to that time are deleted...

Page 45: ...operly especially when cleaning with solvents 7 3 Clamping Elements For a long service life clean and grease regularly the threaded spindles and the joint parts which are used for clamping the pipes 7...

Page 46: ...rst unscrew the lower vent screw Z1 for closing lefthand side Connect the transparent venting hose and insert it in the collecting vessel Close by pressing button until there is no more air visible in...

Page 47: ...pany or by an authorized partner The operating staff has to be informed before the starting of the maintenance works Check the tightness of all screwed connections and tighten again if need be Check t...

Page 48: ...Start although the heating element has not yet been inserted Insert heating element and confirm with Start pipes slipped in clamps Pipes were not properly clamped and are slipping through the clamping...

Page 49: ...alve is not getting its command Travel cable is not plugged Travel cable is interrupted Unlock the Emergency Stop Start Test and diagnosis program Perform diagnosis No 0008 travel test Planer works th...

Page 50: ...ted to the power supply the main switch is on and the Emergency Stop has not been pressed and locked In this case the fuse overload protection must be checked For this purpose unscrew the right hand c...

Page 51: ...the holders The hydraulic hoses at the basic machine should not be unscrewed air penetration Make sure that they are not squeezed The sensors integrated in the machine are sensitive high precision dev...

Page 52: ...5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Pag...

Page 53: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 53 of 78...

Page 54: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 54 of 78...

Page 55: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 55 of 78 Rear Panel Adapter X7 CNC 3 0...

Page 56: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 56 of 78...

Page 57: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 57 of 78...

Page 58: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 58 of 78 Rear Panel X 12...

Page 59: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 59 of 78...

Page 60: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 60 of 78...

Page 61: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 61 of 78...

Page 62: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 62 of 78...

Page 63: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 63 of 78...

Page 64: ...Kunststoffschwei technik Wiring and Hydraulic Diagrams Chapter 9 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 64 of 78 Mounting Plate...

Page 65: ...en Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 65 of 78 10 Spare Parts List 10 1 Basic Machine 2 3 4 1 8 10...

Page 66: ...uest Guide bearing 4 LKH4060 Seal for cylinder 2 Set D071106 19 Pan head screw M6x10 DIN 912 4 0912F010 20 Ring for sealing 6 7x10x1 4 D6x9 3 21 Stop bolt 2 0911172 22 Thrust washer 1 071133 23 Hexago...

Page 67: ...on insert OD 355 OD 400 1 Set 0708 59 Reduction insert OD 200 OD 280 1 Set 0308 59 Adaptor half coupling OD 315 8 071142 59 Adaptor half coupling Inset OD 450 8 3908450 60 Screw M6x30 f OD 200 OD250 8...

Page 68: ...Kunststoffschwei technik Spare Parts List Chapter 10 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 67 of 78 10 2 CNC Control Unit 1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23...

Page 69: ...sensor 1 EST0508 12 Protecting cover 1 EST0547 13 Foil for front panel 1 EF0601 14 Lock for front cover 1 J1001 Key 1 on request 15 Front cover for hydraulic 1 105011 16 Seal for front panel 1 105013...

Page 70: ...nststoffschwei technik Spare Parts List Chapter 10 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 69 of 78 10 3 Planer 1 2 3 4 6 7 8 9 10 26 27 11 19 28 20 25 29 30 31 32 37 38 40 41 46 42 43 4...

Page 71: ...at head screw M8x16 DIN 7991 1 7991H016 19 Chain wheel small 3 8 11 Z 1 391406 20 Chain 3 8 151 pieces 1 K38153 21 Chain joint 3 8 1 KSCH38 22 Bolt 1 210410 23 Ball bearing 6003 Z 2 L6003Z 24 Washer M...

Page 72: ...Kunststoffschwei technik Spare Parts List Chapter 10 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 71 of 78 10 4 Heating Element 1 11 2 6 8 10 12 19 18 16 17 13 14 15 22 21 23 24 20 25 28 7 9...

Page 73: ...11 Tapped bushing 4 HGEW M10 12 Lifting screw M 12 DIN 580 1 0580L 13 Frame with panel and control housing 1 H071538 14 Control lamp green 3 H2105 15 Terminal box 1 071550 16 Nozzle housing 16 pins 1...

Page 74: ...Kunststoffschwei technik Spare Parts List Chapter 10 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 73 of 78 10 5 Reception box 1 2 3 4...

Page 75: ...5500 CNC 3 0 Pos Name Piece Order no 1 Reception box 1 390520 2 Heat absorbing steel sheet 2 3905201 Blind rivet 4x10 DIN 7337 8 7337D010 3 Fitting cap 40 x 30 x 2 4 J0203 4 Lifting screw M16 DIN 580...

Page 76: ...st Chapter 10 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 75 of 78 10 6 Automatic heating element option 1 2 3 8 9 9 10 12 13 18 23 25 27 28 34 37 38 9 19 22 24 41 44 46 48 9 11 35 36 39 40...

Page 77: ...Kunststoffschwei technik Spare Parts List Chapter 10 19 09 11 Working Instructions WIDOS 5500 CNC 3 0 Page 76 of 78 73 74 75 70 71 72 76...

Page 78: ...M10 DIN 125 2 0125J 22 Hexagon nut M10 DIN 934 2 0934J 23 Protective box for heating element 1 397559 24 Fitting cap 30x30x2 6 J0206 25 Cable reel 1 3975582 26 Pan head screw M 6 x 30 DIN 912 2 0912F...

Page 79: ...ad screw M 6x35 DIN 912 4 0912F035 55 Washer M 6 DIN 125 4 0125F 56 Protection for terminal box 1 081505 57 Flat head screw M 4x12 DIN 7991 4 7991D012 58 Rosette M 4 4 ROSM4 59 Terminal box 1 081507 6...

Page 80: ...welding machine with CNC control unit WIDOS 5500 CNC 3 0 to which this declaration refers corresponds to the following norms and norming documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 29...

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