Westover CleanBlast User Manual Download

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Patent Pending

User Guide

For Bench-Top and Portable

System Configurations

Summary of Contents for CleanBlast

Page 1: ...Patent Pending User Guide 2004 Westover Scientific Inc For Bench Top and Portable System Configurations...

Page 2: ...this publication may be reproduced stored in a retrieval system or transmitted in any form be it electronically mechanically or by any other means such as photocopying recording or otherwise without...

Page 3: ...emission and immunity requirements for laboratory measurement and control equipment Independent Laboratory Testing This unit has undergone extensive testing according to the European Union Directive a...

Page 4: ...odily harm or injury Do not proceed unless you understand and meet the required conditions CAUTION Refers to a potential product hazard It requires a procedure which if not correctly followed may resu...

Page 5: ...r s knowledge and control it is essential that the user evaluate this product to determine whether it is fit for a particular purpose and suitable for user s method of use or application Intended Use...

Page 6: ...from strong bases Contents may be under pressure if stored shipped under elevated temperature Open closure slowly to vent pressure INGREDIENTS C A S No by Wt 1 2 TRANS DICHLOROETHYLENE 156 60 5 66 70...

Page 7: ...ove contaminated clothing and shoes Immediately flush skin with large amounts of water Get medical attention Wash contaminated clothing and clean shoes before reuse Inhalation Remove person to fresh a...

Page 8: ...redit for any defective product free of charge should the equipment need to be repaired IMPORTANT The warranty will become null and void if the equipment has been tampered with repaired or worked upon...

Page 9: ...bility WSI shall not be liable for damages resulting from the use of the purchased product nor shall be responsible for any failure in the performance of other items to which the purchased product is...

Page 10: ...ystem Status Indicators 14 Controls Functions 15 Filter System 16 BENCH TOP SYSTEM ASSEMBLY 17 Attaching necessary elements 17 Attaching the Optional Exhaust Filter 18 BENCH TOP SYSTEM QUICK START 21...

Page 11: ...he 6 4 LCD 35 PORTABLE SYSTEM MAINTENANCE 36 Refilling the Solvent Reservoir 36 Replacing the disposable air filters 38 Scheduled and Preventative Maintenance 40 SYSTEM TROUBLESHOOTING 41 Troubleshoot...

Page 12: ...overlooked Also locate any additional parts and accessories you may have purchased If you are missing any parts or you are unable to complete the installation of your products contact Customer Support...

Page 13: ...o Inspection Probe System Status Indicators 3 LED s which indicate the system s operating status Filter Access Panel Removable panel to access the two fine air filters when replacement is necessary Fi...

Page 14: ...de the handset forward Notice the POWER READY LED turn green Press the RUN button on the handset Low Solvent When lit indicates the solvent level is too low to operate and the system is in standby mod...

Page 15: ...use Video Output The BNC connection to output video signal from the Inspection Probe Power Cord Socket For detachable power cord Power Switch System On Off control Fuse Type 500mA 250V 20mm Air Input...

Page 16: ...or is lit the two air filters should be replaced This condition occurs after 100 000 cleaning cycles See Maintenance for filter change procedure To access filter assembly 1 Power the unit off 2 Remove...

Page 17: ...witch hold the handset securely in one hand and push the tip into the handset Notice the spring release tension This is the safety feature which prevents the system from accidentally discharging The t...

Page 18: ...aust Filter Housing Exhaust Filter Assembly Disassembled Assembled Activated Carbon Filter The optional carbon exhaust filter does an exceptional job in removing the solvent fumes Replacement of the a...

Page 19: ...Optional Exhaust Filter Bench Top System Assembly Step 2 Install the Filter Cap Assure that the IN port of the cap is threaded onto the exhaust port Step 1 Remove the exhaust fitting from the rear pan...

Page 20: ...Exhaust Filter Step 3 Thread the cap onto the exhaust port and hand tighten DO NOT OVERTIGHTEN Assure that the cap is facing upward Place the carbon filter cartridge on the cap Step 4 Thread the housi...

Page 21: ...in one hand and push the tip into the handset Notice the POWER READY LED turns green Press the RUN button on the handset Repeat 2 3 times Note If you are using a tip with a smaller diameter nozzle i e...

Page 22: ...view connectors which are being inspected Step 1 Attach a Video Inspection Probe to the Probe In connector on the front panel of the system Step 2 Attach a BNC cable from the video monitor to the Cle...

Page 23: ...cleaning cycles per FULL solvent resevoir depending upon the type of cleaning tip used 2 5mm tip 9 500 cycles 1 25mm tip 12 500 cycles Ribbon fiber 9 500 cycles Replace the external exhaust filter re...

Page 24: ...nel of the system to the left to expose the 2 refill ports with quick connect fittings Step 3 Attach the Solvent Refill Cap Assembly to the Solvent Bottle When the system solvent level reaches a level...

Page 25: ...refill ports The entire contents of the bottle should be drained into the solvent resevoir Step 6 Disconnect the two quick connects and rotate the Solvent Refill Cap back into position Attach the pow...

Page 26: ...nel 4 Loosen the two release knobs and slide the knobs down to tilt the assembly outward from the chassis 5 Unscrew and remove the water trap bowls 6 Unscrew and remove both fine filters and replace w...

Page 27: ...Power Requirements 100VAC 240 VAC 50 60 Hz 2 Amp Dimensions 8 25 L x 8 5 W x 6 75 H Weight 12 lbs Air Source External compressed air or Nitrogen regulated between 60 250psi Solvent Consumption At leas...

Page 28: ...case This system utilizes a built in compressor as its air and vacuum source 6 4 TFT LCD Pouch for stowage of Probe and other small components Pouch for stowage of cleaning and inspection tips 5 Clean...

Page 29: ...rtable System Overview Compartment cap for refilling solvent On Off button USB 1 1 Output to PC Service reset small hole in V Reset this button after changing the 2 fine air filters Video Output BNC f...

Page 30: ...gently slide the handset forward Notice the POWER READY LED turn green Press the RUN button on the handset Low Solvent When lit indicates the solvent level is too low to operate and the system is in...

Page 31: ...the necessary elements To deactivate the switch hold the handset securely in one hand and push the tip into the handset Notice the spring release tension This is the safety feature which prevents the...

Page 32: ...ndset securely in one hand and push the tip into the handset Notice the POWER READY LED turns green Press the RUN button on the handset 2 3 times Note If you are using a tip with a smaller diameter no...

Page 33: ...ific Video Inspection Probe can be used with the CleanBlast system The video signal from the probe is routed through the system to the BNC Video Out connector on the top panel of the system and also t...

Page 34: ...Probe 200x FBP P5 Analog 4 pin Video Inspection Probe Dual Magnification 200x 400x FBP P105 Quick Capture 6 pin Video Inspection Probe 200x FBP P505 Quick Capture 6 pin Video Inspection Probe Dual Ma...

Page 35: ...the video inspec tion probe This S video jack is connected to the corresponding plug on the CleanBlast system panel Specifications Panel Display Method Active Matrix TFT LCD Display Size 6 4 Diagonal...

Page 36: ...solvent level reaches a level too low to operate the Low Solvent LED will illuminate and the system will go into standby mode The solvent resevoir must be refilled before operation can be continued T...

Page 37: ...level of the refill ports The entire contents of the bottle will drain into the system solvent resevoir Step 6 Disconnect the two quick connects and Rotate the Solvent Refill Cap to the closed positio...

Page 38: ...eplaced This condition occurs after 100 000 cleaning cycles To replace the filters Step 1 Power the system off and unplug the unit from the AC power source Step 2 Loosen the two release knobs and open...

Page 39: ...t of the filters is not required again until 100 000 cleaning cycles are reached Step 9 Connect the power cord and turn the unit on Replacing the disposable air filters Portable System Maintenance Ser...

Page 40: ...cycles You should expect the following number of cleaning cycles per FULL solvent resevoir depending upon the type of cleaning tip used 2 5mm tip 9 500 cycles 1 25mm tip 12 500 cycles Ribbon fiber 9...

Page 41: ...c a b t i n u n r u t d n a n o t t u b d e r d i l o s s i t h g i l r e w o P d e g a g n e t o n h c t i w s y t e f a S g n i n a e l c o t e r u s s e r p y l p p A y t e f a s e l b a s i d o t...

Page 42: ...u c a V r o f r e t l i f r o t r o p t s u a h x e k c e h C n o i t c u r t s b o d e t c i r t s e r w o l f r i A s r e t l i f r i a k c e h C d e g a m a d e l z z o N r o f p i t e d i s n i e...

Page 43: ...he Bench top system described earlier in this manual Cleaning and Inspection Module Run Safety Switch Run Safety Button Safety Disable Switch The transceiver cleaning module is attached to the base un...

Page 44: ...cleaning tip onto the nut of the module Cleaning Tip Step 4 Clean a transceiver Place a transceiver onto the cleaning tip Step 5 Push the safety button then the run button to clean the transceiver b...

Page 45: ...nspection Module Step 2 Connect the LCD to the Cleaning and Inspection Module Step 3 Connect an inspection tip to the probe Step 4 Place the transceiver onto the tip Step 5 Focus the image on the LCD...

Page 46: ...module adapter mount Step 4 Clean a patchcord Place a the connector into cleaning adapter Step 5 Push the run button on the top of the unit to clean the parchcord Inspect the connector b The adapter...

Page 47: ...dicular against the connector insert Pull the trigger and with slight pressure push the handset against the insert until you feel a stop The Nozzle Protection Shroud will retract and the cleaning nozz...

Page 48: ...and transceivers i e SC LC Mating adapters designated by the suffix MA are designed for patch cords pigtails etc They typically slide over their specific bulkhead tips Universal 2 5 mm Universal 2 5 m...

Page 49: ...Inspection Probes are available for every cleaning tip Contact Westover Scientific directly or your distributor for information regarding video inspection equipment Universal 1 25 mm BULKHEAD TIP FCLT...

Page 50: ...L29504 14 15 Cleaning tip Pin socket termini MIL29504 14 15 Pin socket termini Ruggedized with safety trigger MIL29504 4 5 38999 Pin and Socket Angled at 60 MIL2CPA for Glenair Test Probe Adapters MIL...

Page 51: ...CleanBlast Bench top System Analog w 4 pin probe output 90 Handset 22 Umbilical CleanBlast Bench top System Digital w 6 pin probe output 90 Handset Univ 2 5mm tip CleanBlast Bench top System Analog w...

Page 52: ...6 pin probe output Univ 2 5mm tip CleanBlast Portable System 8 umbilical Digital w 6 pin probe output CleanBlast Portable System Digital w 6 pin probe output Univ 2 5mm tip EU power cord CleanBlast P...

Page 53: ...mbly 25 rated 250 psi Filter Air 0 01u 1 8 NPTF Exhaust Filter Kit for Benchtop Systems Filter replacement 5 cartridge activated carbon for Exhaust Filter Kit Bottle Cap Refill Assembly Solvent Refill...

Page 54: ...2004 Westover Scientific Inc Doc Control No ZP FCL 0051...

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